Plant Stover Lignin Reduction for Enzymatic Hydrolysis

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Solution Overview

Problem

Current methods for converting biomass, particularly maize stover, into ethanol are not cost-effective due to the shielding effect of lignin on cellulose and its inhibitory effect on cellulases, limiting the access and yield of fermentable sugars.

Innovation Solution

Producing plant stover with homozygous bm1 and bm3 mutations that reduce cinnamyl alcohol dehydrogenase and O-methyltransferase activities, followed by treatment with cellulolytic enzymes to increase the yield of fermentable sugars.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If lignin is present in plant cell walls, then structural integrity is maintained, but access to cellulose by cellulases is reduced and cellulase activity is inhibited

Engineering Contradiction:
Improveyield of fermentable sugarsVSAvoidlignin shielding and inhibition
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The invention changes the chemical composition parameters of the plant cell wall by reducing lignin content and modifying lignin structure through breeding programs. This creates plant varieties with altered cell wall properties that allow better cellulase access and activity, thereby increasing fermentable sugar yield without requiring harsh pretreatment methods

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention performs preliminary modification of the plant material by developing varieties with reduced lignin content before the biomass conversion process. This preliminary action reduces the shielding and inhibitory effects of lignin, making subsequent enzymatic hydrolysis more effective and reducing the need for intensive pretreatment

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If conventional biomass conversion methods are used, then processing is simpler, but cost-effectiveness is reduced

Engineering Contradiction:
Improveprocessing simplicityVSAvoidcost-effectiveness
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

By changing the chemical composition parameters of the feedstock (reducing lignin content), the invention enables simpler processing conditions to achieve better economic outcomes. The modified plant material requires less intensive pretreatment, reducing energy and chemical costs while maintaining processing simplicity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly enhances glucose yields from unpretreated stover, achieving results similar to pretreated wild-type stover, thereby reducing processing costs and improving biomass conversion efficiency.

Implementation Method 1

enzymes be added that hydrolyze the polymeric forms of sugars contained in the biomass into monosaccharides

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

fermentation of both the 6-carbon and 5-carbon sugars to ethanol or to other desired bio-products

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUS8921648B2Methods for increasing the yield of fermentable sugars from plant stover
Publication Date: 2014.12.30 PURDUE RES FOUND
  • US8921648B2 patent drawing
  • US8921648B2 patent drawing
  • US8921648B2 patent drawing

AI summary

Methods for increasing yield of fermentable sugars from plant stover are provided. The methods include using plants homozygous for two brown midrib mutations, bm1 and bm3. The methods also include using plants homozygous for a mutation in a gene that results in reduced cinnamyl alcohol dehydrogenase activity, and a mutation in a gene that results in reduced 5-hydroxyconiferaldehyde/5-hydroxyconiferyl alcohol O-methyltransferase activity. The methods also include using transgenic plants that have reduced cinnamyl alcohol dehydrogenase activity and reduced 5-hydroxyconiferaldehyde/5-hydroxyconiferyl alcohol O-methyltransferase activity in comparison with wild-type plants.