Stowable Vehicle Sensor Cleaning Nozzle Mechanism

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Solution Overview

Problem

Current vehicle exterior cleaning methods, including automated car washes, may not effectively clean vehicle sensors such as LIDAR devices, leading to debris accumulation and reduced performance in autonomous driving modes.

Innovation Solution

A sensor cleaning system with a fluid-dispensing nozzle and a driving member that moves the nozzle between stowed and deployed positions, utilizing a computer-controlled pump system to deliver fluid arcs for effective debris removal from the sensor surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If automated car wash machines with nozzles and brushes are used to clean the vehicle exterior, then the vehicle body is effectively cleaned, but the sensors remain contaminated and performance deteriorates

Engineering Contradiction:
Improvesensor performanceVSAvoiddebris accumulation on sensor
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The cleaning system is segmented into multiple independent components: a first nozzle for dispensing cleaning fluid, a second nozzle for dispensing air, and a driving member for moving the assembly. This segmentation allows each component to perform its specific function optimally - the first nozzle applies liquid cleaner directly to the sensor, while the second nozzle removes debris with air flow, together solving the problem of sensor contamination that single-component systems cannot address

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary cleaning assembly positioned between the vehicle exterior and the sensor. This assembly includes nozzles that dispense cleaning fluid and air as intermediary substances to remove debris from the sensor surface. The cleaning assembly acts as a mediator that protects the sensor from direct contact with contaminants while maintaining sensor performance, resolving the contradiction between external cleaning needs and sensor protection

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the nozzle is always deployed to clean the sensor, then the sensor remains clean, but the device complexity and potential damage increase

Engineering Contradiction:
Improvesensor cleanlinessVSAvoidnozzle deployment mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cleaning assembly is designed with dynamic characteristics through the driving member that moves the assembly between deployed and retracted positions. This dynamic design allows the system to adapt to different operational conditions - deploying the cleaning nozzles only when sensor cleaning is needed, and retracting them during normal operation. This resolves the contradiction by providing sensor protection when needed while minimizing system complexity and exposure to damage during non-cleaning periods

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The driving member is configured to move the cleaning assembly to a deployed position before the cleaning operation begins, and to a retracted position after cleaning is complete. This preliminary positioning action ensures that the nozzles are in the correct position to effectively clean the sensor before the cleaning fluid and air are dispensed, while also ensuring the assembly is protected during transport and storage, thus resolving the contradiction between cleaning effectiveness and system protection

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures the sensors remain clean, maintaining optimal performance in autonomous driving modes by effectively removing debris and preventing damage from accumulated dirt and contaminants.

Implementation Method 1

A sensor cleaning system with a fluid-dispensing nozzle and a driving member that moves the nozzle between stowed and deployed positions, utilizing a computer-controlled pump system to deliver fluid arcs for effective debris removal from the sensor surfaces.

Methodology Applied
Scientific EffectFluid spray: Fluid Spray

Data Source

PatentUS10589724B2Stowable vehicle sensor
Publication Date: 2020.03.17 FORD GLOBAL TECH LLC
  • US10589724B2 patent drawing
  • US10589724B2 patent drawing
  • US10589724B2 patent drawing

AI summary

A sensor cleaning system for a vehicle is disclosed that includes a sensor assembly. The sensor assembly may include a fluid-dispensing nozzle for a vehicle sensor, a housing within a body of a vehicle, and a driving member which can move the nozzle between a stowed position within the housing and a deployed position.