Stow-away Tailgate Pivot Mechanism for Cargo Space Preservation

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Solution Overview

Problem

Conventional vehicle tailgates pose safety and space issues when heavy loads are being loaded or unloaded, as they must be removed, leading to potential damage and reduced cargo area flexibility, and they create drag affecting fuel economy.

Innovation Solution

A stowable cargo area closure system where the tailgate is hingedly connected to pivot into a receiver within the cargo area, allowing it to be stowed vehicle-rearwardly or vehicle-forwardly, eliminating the need for removal and preserving space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the tailgate is removed from the vehicle, then safety is improved and cargo area flexibility is improved, but the tailgate is at risk of damage and is not available for use at the destination

Engineering Contradiction:
ImprovesafetyVSAvoidtailgate availability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The tailgate is nested within a receiver compartment located in the cargo area, allowing it to be stored securely within the vehicle structure rather than being removed entirely. This nesting arrangement protects the tailgate from damage while keeping it available for use.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The tailgate system is segmented into the tailgate itself and a separate receiver compartment, allowing independent functionality. The tailgate can be stored in the receiver when not needed, but quickly deployed when required, resolving the contradiction between safety and availability.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the tailgate is placed in the vehicle cargo area or passenger cabin, then it is protected from damage, but available space for other items is reduced

Engineering Contradiction:
Improvetailgate protectionVSAvoidcargo area space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The receiver is designed as a nested compartment within the existing cargo area structure, specifically utilizing the space behind the cargo area. This allows the tailgate to be stored protected within the vehicle without encroaching on the usable cargo space where items need to be placed.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The receiver compartment is positioned in a different spatial dimension - specifically in the rearward portion of the cargo area behind the main load floor. This dimensional placement allows tailgate storage without reducing the horizontal cargo space available for transporting items.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If the tailgate is placed in the pickup truck bed, then it is easily accessible, but it risks damage and may dislodge causing harm to other vehicles

Engineering Contradiction:
Improvetailgate accessibilityVSAvoiddamage risk and safety hazard
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The tailgate is nested within a dedicated receiver compartment that provides secure containment. This prevents the tailgate from dislodging and causing harm to other vehicles while still being easily accessible through the compartment cover mechanism.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The receiver compartment provides a pre-prepared secure storage location that cushions and protects the tailgate from damage risks associated with placing it directly in the truck bed. The compartment structure prevents inadvertent dislodging before the tailgate is needed.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Ease of operation

If the tailgate remains in the upright position, then it is readily available for use, but it creates drag reducing fuel economy

Engineering Contradiction:
Improvetailgate availabilityVSAvoidfuel economy
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The tailgate system is made dynamic, allowing it to be in different states - stored in the receiver when not needed to improve aerodynamics and fuel economy, and quickly deployed to the upright position when availability is required. This dynamic adaptability resolves the contradiction between fuel efficiency and accessibility.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10189412B2Stow-away tailgate
Publication Date: 2019.01.29 FORD GLOBAL TECH LLC
  • US10189412B2 patent drawing
  • US10189412B2 patent drawing
  • US10189412B2 patent drawing

AI summary

A closure assembly for a vehicle includes a closure hingedly connected to a vehicle-rearmost portion of a cargo area and adapted to pivot into a receiver provided in a portion of the cargo area. The receiver may be provided in a portion of a cargo area load floor or in a portion of a cargo area sidewall. The closure may include a bottom hinge and/or a side hinge, adapted to pivot the closure both vehicle-rearwardly and vehicle-forwardly. A cover may be provided to hide the closure in the stowed configuration.