Straddle Packer Water Shutoff in Horizontal Wells

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Solution Overview

Problem

Current water shutoff techniques for horizontal oil wells are ineffective as they often require sacrificing oil production zones to isolate water production zones, leading to reduced overall production and increased costs due to water production issues as wells mature.

Innovation Solution

A method using a straddle packer assembly and coiled tubing to isolate water production zones from oil production zones, injecting formulated chemicals to create a non-porous material that prevents water influx into the wellbore, thereby maintaining oil production zones and reducing water production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional water shutoff techniques are used to isolate water production zones, then water influx is prevented, but oil production zones are damaged or sacrificed

Engineering Contradiction:
Improvewater influxVSAvoidoil production
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The wellbore is divided into multiple isolated zones using packers positioned between the water production zone and each oil production zone. This segmentation allows selective treatment of the water zone while maintaining communication with oil zones, resolving the contradiction by preventing water influx without sacrificing oil production.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Packers serve as intermediary elements that physically separate the water production zone from oil production zones. These packers create isolation barriers that prevent water from reaching the oil zones while allowing independent treatment of each zone, thus preventing water influx damage without affecting oil productivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If water production increases as the well matures, then water separation costs increase, but traditional shutoff methods reduce overall production

Engineering Contradiction:
Improvewater separationVSAvoidoverall production
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

By segmenting the wellbore into isolated zones with packers, the system enables selective water shutoff in the water production zone while maintaining full productivity in oil zones. This resolves the contradiction by addressing water separation needs without sacrificing overall production.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The treatment is applied locally only to the water production zone using targeted injection through the packer system. This local quality approach prevents water influx where needed while leaving oil production zones unaffected, maintaining both water separation reliability and overall productivity.

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If straddle packer assembly is deployed to isolate water zone, then water influx is prevented, but device complexity increases

Engineering Contradiction:
Improvewater influx preventionVSAvoidpacker assembly
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The straddle packer assembly uses a nested structure where inner packers are positioned within the annulus created by outer packers. This nesting approach achieves multiple isolation functions with a coordinated system rather than separate devices, managing the complexity while effective water influx prevention.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively isolates water production zones without damaging oil production zones, prolonging well life and reducing operational costs by preventing water influx into the wellbore, thus enhancing productivity.

Implementation Method 1

injecting an injection fluid into the water production zone from the straddle packer assembly, and preventing the influx of water from the water production zone into the wellbore with the injection fluid

Methodology Applied
Scientific EffectNon-porous material formation: Gel

Data Source

PatentUS11965129B1Method and system for mitigating downhole water production
Publication Date: 2024.04.23 SAUDI ARABIAN OIL CO
  • US11965129B1 patent drawing
  • US11965129B1 patent drawing
  • US11965129B1 patent drawing

AI summary

A method includes conveying a straddle packer assembly into a wellbore that provides a water production zone and first and second oil production zones, the water production zone interposing the first and second oil production zones, deploying the straddle packer assembly and thereby isolating the water production zone from the first and second oil production zones, injecting an injection fluid into the water production zone from the straddle packer assembly, and preventing the influx of water from the water production zone into the wellbore with the injection fluid.