Straight Guide Path Mounting Bracket for Flat Panel Displays

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Solution Overview

Problem

Conventional flat-panel television mounting systems experience slippage and binding issues due to curved slots, making precise positioning and adjustment difficult, and are prone to damaging sensitive devices, while alternative solutions like arc-shaped glides are costly and wear-prone.

Innovation Solution

A self-balancing mounting system using substantially straight guide paths between a mounting bracket and an adapter bracket, with carrier mechanisms oriented perpendicular to the direction of travel, creating a 'scissoring' action to prevent sliding and ensure smooth movement, and incorporating a friction member for adjustable resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If curved slots are used to form a rotatable connection between mounting bracket and support bracket, then the mounting system allows tilting movement, but the rolling pins can slip during tilting causing abrupt non-smooth movement and potential device damage

Engineering Contradiction:
Improvetilting movement capabilityVSAvoidsmoothness of tilting movement
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Instead of using curved slots that cause rolling pin slippage, the patent inverts the approach by using substantially straight guide paths with carrier mechanisms. This inversion of the conventional curved slot design eliminates the slippage problem while maintaining the tilting functionality, directly resolving the contradiction between adaptability and reliability.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the geometric parameter of the guide paths from curved to substantially straight. This parameter change transforms the movement mechanism from rolling pins in curved slots to carriers along straight paths, eliminating the slippage issue and ensuring smooth, controlled tilting movement throughout the range of motion.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If curved slots with rolling pins are used, then tilting movement is enabled, but gravity can cause rolling pins to fall within slots causing the system to bind

Engineering Contradiction:
Improvetilting movement capabilityVSAvoidadjustability of television orientation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent inverts the conventional design by replacing curved slots with substantially straight guide paths. This inversion prevents gravity from causing the carriers to fall and bind within the paths, while maintaining full tilting capability. The straight geometry ensures carriers remain properly positioned throughout the tilting range.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The carrier mechanisms serve as intermediaries between the mounting bracket and support bracket. These carriers travel along substantially straight guide paths, mediating the tilting movement while preventing the binding issue that occurs with rolling pins in curved slots. The carriers ensure smooth operation throughout the adjustment range.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Area of stationary object

If conventional tube televisions are mounted, then floor space can be saved by wall mounting, but the mounting systems require professional installation and are difficult to access and adjust due to height

Engineering Contradiction:
Improvefloor space utilizationVSAvoidaccessibility for adjustment
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The mounting system incorporates features that enable user-friendly installation and adjustment. The substantial weight capacity and straightforward mounting mechanism allow consumers to install and adjust the television themselves without requiring professional installation services, making the system accessible to typical users.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent changes the mounting system's capacity parameter to support substantial weights (e.g., 100 pounds or more), enabling it to safely hold flat-panel televisions at various heights including lower positions that are easier to access and adjust, thereby improving ease of operation while maintaining space-saving wall mounting benefits.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If arc-shaped glides are used in place of rolling pins, then slippage is prevented, but manufacturing cost increases and assembly difficulty increases

Engineering Contradiction:
Improveprevention of slippageVSAvoidmanufacturing and assembly complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Rather than modifying the rolling pins to use arc-shaped glides (which increases complexity), the patent inverts the approach by using substantially straight guide paths with simple carrier mechanisms. This inversion achieves slippage prevention through geometry rather than complex components, maintaining ease of manufacture and assembly while ensuring reliable operation.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides stable, smooth, and precise tilting of flat-panel displays, reducing the risk of damage and simplifying adjustments, while being cost-effective and durable.

Implementation Method 1

Additionally, gravity can, on occasion, cause the rolling pins to fall within the slots

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 2

carrier mechanisms are used to effectuate a smooth, rolling connection between the mounting bracket and the adapter bracket

Methodology Applied
Scientific EffectRolling: Roller

Data Source

PatentUS7641163B2Tilt mounting system
Publication Date: 2010.01.05 PEERLESS IND INC
  • US7641163B2 patent drawing
  • US7641163B2 patent drawing
  • US7641163B2 patent drawing

AI summary

An improved adjustable mounting system for mounting a flat panel display to a surface. A mounting bracket is configured to attach to the surface, while an adapter bracket is operatively connected to the mounting bracket and is configured to operatively connect to the flat panel display. At least one carrier mechanism operatively connects the mounting bracket and the adapter bracket, the first carrier mechanism positioned with a set of substantially straight guide paths or surfaces to couple the adapter bracket to the mounting bracket. When the flat panel display is operatively connected to the adapter bracket and the mounting bracket is attached to the surface, the flat panel display is generally selectively rotatably positionable about an axis substantially parallel to the surface as a result of the interaction of the first carrier mechanism with the set of substantially straight guide paths or surfaces.