Straight-Line Deformation Device for Cable Energy Dissipation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing shock absorption systems for cable constructions, such as rockfall and snow protection, require high construction effort and are inefficient under extensive loads due to the need for bending or deflection of intermediate pieces to absorb energy.

Innovation Solution

A protection system that uses a deformation device to guide a material strip in a straight line through it, allowing energy absorption without bending, using a profiled or unprofiled material strip that is flattened by friction and plastic deformation to dissipate energy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the intermediate piece is bent or deflected over the deflection element to absorb energy, then energy absorption is achieved, but construction effort increases and device complexity increases

Engineering Contradiction:
Improveenergy absorptionVSAvoidconstruction effort
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The invention extracts the deflection element from the system and replaces it with a deformation device that guides the material strip in a straight line. The energy absorption function is maintained through direct deformation of the material strip between two support points, eliminating the need for complex deflection mechanisms while preserving the shock absorption capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of bending the material strip over a deflection element (curved path), the invention inverts the approach by guiding the material strip in a straight line through the deformation device. The energy absorption is achieved through controlled deformation in a linear path rather than through bending over a curved surface, simplifying the overall device structure.

Inventive Principle:
Principle #13The other way round (Inversion)

2Loss of energy

If the intermediate piece is bent or deflected to absorb energy, then energy absorption is achieved, but the device requires additional components to maintain deflection angle

Engineering Contradiction:
Improveenergy absorptionVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The invention removes the deflection element and angle-maintaining components from the system. The material strip is guided directly in a straight line between two support points, and energy absorption is achieved through the deformation of the material strip itself rather than through bending over a deflection element, thereby eliminating unnecessary components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention merges the support function and the deformation function into a single integrated structure. The two support points both provide structural support and define the deformation zone, eliminating the need for separate deflection elements and angle-maintaining devices that would otherwise be required in traditional designs.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If the material strip is guided in a straight line through the deformation device, then construction effort is reduced and device complexity is simplified, but energy absorption capability must be maintained

Engineering Contradiction:
Improvedevice complexityVSAvoidenergy absorption
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The invention changes the deformation parameters by guiding the material strip in a straight line with controlled deformation between two support points. The energy absorption capability is maintained by optimizing the material strip properties and the deformation device geometry, allowing sufficient energy dissipation through plastic deformation in a linear path rather than through bending.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the structural design, reduces the need for maintaining deflection angles, and effectively absorbs energy by adjusting the deformation gap, making it suitable for applications like rockfall protection without the inefficiencies of previous systems.

Implementation Method 1

by the application of friction and by plastic deformation, produces the required energy absorption

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

by the application of friction and by plastic deformation, produces the required energy absorption

Methodology Applied
Scientific EffectPlastic deformation: Plasticity

Data Source

PatentUS9677231B2Protection system
Publication Date: 2017.06.13 TRUMER SCHUTZBAUTEN
  • US9677231B2 patent drawing
  • US9677231B2 patent drawing
  • US9677231B2 patent drawing

AI summary

The present invention relates to a device and a method for energy dissipation with a deformable, longitudinally extending material strip which comprises a longitudinal axis and is installed into a cable which can be subjected to tension; and with a deformation device which is also installed into the cable and cooperates with the material strip, characterized in that the material strip, upon application of a tension force to the cable along its longitudinal axis, can be guided in a straight line through the deformation device and in so doing can be deformed.