Strain-Adjusted Silicon-Germanium Transistor Channel

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Solution Overview

Problem

Advanced integrated circuits face challenges in maintaining transistor performance due to short channel behavior, high leakage current, and threshold voltage variability, particularly with the use of ultra-thin silicon dioxide gate insulation layers, which requires enhanced capacitive coupling and complex manufacturing processes to adjust threshold voltages and lattice structures.

Innovation Solution

Incorporating a silicon/germanium alloy with a strain-adjusting species like carbon into the channel region to adjust the threshold voltage and reduce lattice distortion, allowing for the formation of a high-k gate dielectric and metal-containing gate electrode structure, which enhances transistor performance without compromising existing strain-inducing mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If ultra-thin silicon dioxide gate insulation layers are used to reduce channel length and improve switching speed, then operating speed is improved, but leakage current increases exponentially

Engineering Contradiction:
Improveswitching speedVSAvoidleakage current
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent changes the material parameter of the gate insulation layer from conventional silicon dioxide to high-k dielectric materials (such as hafnium oxide, tantalum oxide, or strontium titanate). This parameter change allows achieving the same capacitive coupling effect with a physically thicker layer, thereby maintaining high switching speed while reducing exponential leakage current through the gate insulation layer.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite gate stack structures combining high-k dielectric materials with metal gate electrodes. This composite approach enables simultaneous optimization of capacitive coupling (for speed) and electrical insulation (for leakage reduction), as the high-k dielectric provides enhanced capacitance while the metal gate eliminates polysilicon depletion effects that contribute to leakage.

Inventive Principle:
Principle #40Composite materials

2Power

If the thickness of silicon dioxide gate insulation layer is decreased to provide required capacitance for short channel transistors, then capacitive coupling is enhanced, but short channel behavior increases

Engineering Contradiction:
Improvecapacitive couplingVSAvoidshort channel behavior
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent changes the dielectric constant parameter by adopting high-k materials, which provide the necessary capacitive coupling for short channel transistors without requiring ultra-thin physical dimensions. This allows maintaining reliable gate control over the channel while avoiding the short channel effects that plague ultra-thin silicon dioxide structures.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If semiconductor alloy is used to adjust threshold voltage, then threshold voltage control is improved, but lattice distortion occurs

Engineering Contradiction:
Improvethreshold voltage controlVSAvoidlattice structure
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by forming semiconductor alloy regions (such as silicon-germanium) only in specific locations where threshold voltage adjustment is needed, rather than uniformly throughout the entire channel. This localized approach enables precise threshold control while minimizing overall lattice distortion and its negative impacts on carrier mobility in the main channel region.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the negative effects of lattice modification, maintains transistor performance, and provides flexibility in adjusting transistor characteristics, ensuring efficient capacitive coupling and reduced leakage current while maintaining compatibility with existing manufacturing strategies.

Implementation Method 1

adjust the threshold of at least one type of transistor on the basis of a semiconductor alloy incorporated into the silicon-based channel region

Methodology Applied
Scientific EffectBand structure modification:

Implementation Method 2

an additional strain-adjusting species is incorporated into the semiconductor alloy and/or into the silicon material adjacent to the semiconductor alloy in order to reduce any lattice distortion

Methodology Applied
Scientific EffectLattice strain:

Implementation Method 3

high-k gate dielectric of increased permittivity compared to gate dielectrics, such as silicon dioxide and silicon nitride

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 4

high-k gate dielectric of increased permittivity

Methodology Applied
Scientific EffectDielectric permittivity: Dielectric Permittivity

Implementation Method 5

metal-containing gate electrode material formed on the high-k dielectric gate insulation layer

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS8518784B2Adjusting of strain caused in a transistor channel by semiconductor material provided for threshold adjustment
Publication Date: 2013.08.27 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US8518784B2 patent drawing
  • US8518784B2 patent drawing
  • US8518784B2 patent drawing

AI summary

The threshold voltage of a sophisticated transistor may be adjusted by providing a specifically designed semiconductor alloy in the channel region of the transistor, wherein a negative effect of this semiconductor material with respect to inducing a strain component in the channel region may be reduced or over-compensated for by additionally incorporating a strain-adjusting species. For example, a carbon species may be incorporated in the channel region, the threshold voltage of which may be adjusted on the basis of a silicon/germanium alloy of a P-channel transistor. Consequently, sophisticated metal gate electrodes may be formed in an early manufacturing stage.