Head-Mounted Device Strain Gauge Alignment Compensation

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Solution Overview

Problem

Head-mounted devices face misalignment issues due to deformation from mounting, drops, thermal fluctuations, and aging, affecting stereo image quality and user comfort.

Innovation Solution

Incorporating strain gauge sensor circuitry to measure pointing vector misalignment and using control circuitry to adjust image data and display settings in real-time, ensuring proper alignment of left and right images despite structural deformations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If heavy or bulky support structures are used to prevent deformation, then structural stability is improved, but device weight and size increase

Engineering Contradiction:
Improvestructural stabilityVSAvoiddevice weight
Core Design Contradiction:
Stability of the object's compositionVSWeight of moving object

Solution Approach 1:

The patent employs strain gauge sensors to continuously monitor deformation of the support structures and feeds this information back to control circuitry. The control circuitry processes the deformation data and dynamically adjusts the display parameters (such as image position, orientation, and focus) to compensate for the measured structural changes, thereby maintaining proper optical alignment without requiring heavier structures

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces the mechanical approach of using heavy rigid structures to prevent deformation with a sensor-based measurement and software-based compensation system. Instead of mechanically constraining the structure to remain rigid, the system uses strain gauges to detect deformation and digitally adjusts the display output to account for the deformation, substituting mechanical rigidity with electronic adaptation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If strain gauge sensor circuitry and control circuitry are added to compensate for misalignment, then image alignment accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvealignment accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control circuitry performs multiple functions: it processes strain gauge signals, calculates deformation characteristics, determines required compensation parameters, and adjusts display settings accordingly. By consolidating these multiple functions into a single control unit, the patent reduces overall device complexity compared to having separate dedicated components for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system automatically monitors its own structural deformation through the strain gauges and self-corrects the display alignment without requiring external intervention or complex manual adjustment mechanisms. The control circuitry autonomously processes sensor data and applies compensations, making the system self-regulating and reducing the need for additional control components

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Maintains satisfactory stereo image quality and user comfort by compensating for misalignments caused by structural deformations without the need for overly heavy or bulky support structures.

Implementation Method 1

Sensor circuitry such as strain gauge circuitry may measure pointing vector misalignment

Methodology Applied
Scientific EffectStrain gauge measurement: Piezoresistive Effect

Data Source

PatentUS12174391B2Electronic devices with deformation sensors
Publication Date: 2024.12.24 APPLE INC
  • US12174391B2 patent drawing
  • US12174391B2 patent drawing
  • US12174391B2 patent drawing

AI summary

A head-mounted device may have head-mounted support structures configured to be worn on a head of a user. The head-mounted device may have stereo optical components such as left and right cameras or left and right display systems. The optical components may have respective left and right pointing vectors. Deformation of the support structures may cause the camera pointing vectors and/or the display system pointing vectors to become misaligned. Sensor circuitry such as strain gauge circuitry may measure pointing vector misalignment. Control circuitry may control the cameras and/or the display systems to compensate for measured changes in pointing vector misalignment.