Strain Load Detector With Vibration Buffering for Sensor Durability

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Solution Overview

Problem

Existing vibration presenting apparatuses experience excessive stress and generate unwanted sounds due to strong vibrations, leading to potential failure and maintenance needs.

Innovation Solution

A vibration actuator with a movable part, vibration generating part, and elastic support part, featuring a load detecting mechanism and movement regulating part to manage strain and impact resistance, reducing sound and improving durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a vibration actuator generates strong vibration for contact operation feeling, then the vibration presenting function is improved, but excessive stress is applied to the sensor and collision sound is generated

Engineering Contradiction:
Improvevibration strengthVSAvoidsensor durability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent introduces a buffer member that cushions the movement of the movable element before it can collide with the housing. This beforehand cushioning prevents excessive stress from being applied to the sensor and eliminates collision sounds, while still allowing the vibration actuator to generate strong vibrations for effective contact operation feedback

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Power

If a vibration actuator generates strong vibration for contact operation feeling, then the vibration presenting function is improved, but collision sound is generated

Engineering Contradiction:
Improvevibration strengthVSAvoidcollision sound
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent introduces a buffer member as an intermediary element between the movable element and the housing. This buffer member absorbs the impact and prevents direct collision, thereby eliminating collision sounds while allowing the vibration actuator to maintain strong vibration output for effective contact operation feedback

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the movable element moves freely to generate vibration, then the vibration presenting function is improved, but excessive movement causes impact and stress

Engineering Contradiction:
Improvevibration feedbackVSAvoidimpact force
Core Design Contradiction:
Ease of operationVSForce

Solution Approach 1:

The buffer member is positioned to cushion the movable element's movement before it can reach the housing, preventing excessive impact forces while maintaining the vibration feedback function. This allows the movable element to move freely enough to generate effective vibration but limits its movement to prevent damaging impact forces

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances impact resistance and reduces sound generation, ensuring prolonged apparatus lifespan and reliability.

Implementation Method 1

a load detecting part provided between a presentation-part side fixing part and a support-part side fixing part and detecting, as a load, strain due to the pressing operation

Methodology Applied
Scientific EffectStrain detection: Deformation

Implementation Method 2

an elastic support part that supports the movable part with respect to the base part in a vibratable manner

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

The movement regulating part regulates movement of the movable part by engaging with an engaged part of the base part via a buffer member when the movable part moves in a direction separating from the base part

Methodology Applied
Scientific EffectImpact absorption: Damping

Data Source

PatentUS20260002824A1Load detector
Publication Date: 2026.01.01 MINEBEAMITSUMI INC
  • US20260002824A1 patent drawing
  • US20260002824A1 patent drawing
  • US20260002824A1 patent drawing

AI summary

Provided is a load detector, including: a strain generating body that includes a first fixing part fixable to a device, a second fixing part fixable to an actuator, and a strain part provided between the first and second fixing parts, a pressing operation being performed on the device by an operator, the actuator giving vibration to the device; a strain sensor that detects strain generated in the strain part in accordance with the pressing operation; and a regulating part provided at the first fixing part, wherein when the device moves in a first direction separating from the actuator, the regulating part regulates the movement by engaging with an engaged part of the actuator.