Estimating Strain Response at Unmeasured Floating Structure Positions

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Solution Overview

Problem

Existing methods for estimating the response of floating structures, such as FPSOs, are limited as they cannot accurately quantify the remaining service life while considering the actual operation state and aging, especially for internal structures where sensors cannot be directly attached.

Innovation Solution

An estimation device and method that acquire strain response spectra from installed sensors, wave spectra, and strain response functions (RAO) from a structure model, calculate correction amounts for theoretical and measured values, and estimate strain response spectra at unmeasured positions using these data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sensors are attached to the outer surface and dry region of the floating structure, then the monitoring of operation state is enabled, but the internal structure and tank inner surface cannot be directly sensed

Engineering Contradiction:
Improvesensor measurement capabilityVSAvoidsensor installation position
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent creates a digital twin (virtual replica) of the floating structure that copies the physical structure's characteristics and behavior. This digital model allows estimation of structural responses at positions where physical sensors cannot be installed, effectively extending measurement capability to inaccessible areas through virtual replication and mathematical modeling

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent introduces a digital twin as an intermediary between the physical structure and the analysis system. This virtual model serves as a mediator that translates limited sensor data into comprehensive structural response information, enabling indirect measurement of parameters that cannot be directly sensed

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a structure model is used for estimating load based on statistical data, then the estimation process is simplified, but the estimation does not take the current state and aging into consideration

Engineering Contradiction:
Improveestimation process complexityVSAvoidremaining service life estimation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent incorporates feedback mechanisms where actual sensor measurements from the floating structure continuously update and refine the digital twin model. This feedback loop allows the estimation system to adapt to the current state and aging of the structure, improving accuracy while maintaining a manageable process through iterative optimization

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent transitions from static initial-state modeling to dynamic current-state modeling. The digital twin evolves with the structure's actual condition, incorporating real-time sensor data and aging effects, making the estimation process adaptive and responsive to changing structural conditions

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If the strain response spectrum is calculated from the structure model, then the theoretical value is obtained, but the difference from actual measured values cannot be corrected

Engineering Contradiction:
Improvecalculation process easeVSAvoidstrain response spectrum accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent replaces direct mechanical measurement at unaccessible positions with computational methods. By substituting physical sensing with mathematical modeling and correction algorithms, the system achieves accurate strain response estimation at positions where physical sensors cannot be installed, maintaining calculation ease while improving accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP4144631B1Estimation device, estimation method, and program
Publication Date: 2025.05.21 MITSUBISHI SHIPBUILDING CO LTD
  • EP4144631B1 patent drawingFigure 1
  • EP4144631B1 patent drawingFigure 2
  • EP4144631B1 patent drawingFigure 3

AI summary

Provided is an estimation device that estimates a response at a position of a floating structure where a sensor detecting a structural response is not installed. The estimation device acquires a strain response spectrum at an installation position at which a strain sensor is installed on a floating structure, the strain response spectrum being calculated based on the strain sensor, a wave spectrum, and strain response functions at the installation position and at a non-installation position of the strain sensor, calculates a correction amount based on a predetermined formula expressing a relationship among the strain response spectrum, the wave spectrum, and the strain response functions, and adds the correction amount to a theoretical value of the strain response spectrum calculated from the strain response function and the wave spectrum at the non-installation position of the strain sensor to calculate the strain response spectrum at the non-installation position.