Strain Sensing Optical Cable with Acoustic Impedance Matching

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Solution Overview

Problem

Current strain sensing fiber-optical cables face limitations in sensitivity and efficiency for detecting vibrations due to material impedance mismatches and structural obstructions, which reduce the transmission of vibrational energy to the sensing optical fibers.

Innovation Solution

The design incorporates a cable jacket with an impedance matching material and strategically positions the sensing optical fibers to minimize obstruction from strength elements, ensuring that at least 25% of environmental vibrations are transmitted to the fibers, utilizing acoustic reflectors and refractive surfaces to enhance energy transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a traditional single-layer cable jacket is used, then the cable structure is simple, but the transmission of vibrational energy to the sensing fiber is reduced due to acoustic impedance mismatch

Engineering Contradiction:
Improvevibration detection sensitivityVSAvoidcable jacket structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The cable jacket is divided into multiple layers with different acoustic impedance characteristics. The outer layer has acoustic impedance matched to the surrounding medium, while the inner layer has acoustic impedance matched to the sensing fiber, creating an optimized transmission path that segments the impedance matching function across layers

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cable jacket uses composite material construction with at least two different materials having distinct acoustic impedance values. This composite structure enables simultaneous optimization for both external medium coupling and internal fiber coupling, resolving the impedance mismatch problem without excessive complexity

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If strength elements are positioned close to the sensing fiber, then the cable has high tensile strength, but the sensing fiber is obstructed from receiving vibrations

Engineering Contradiction:
Improvevibration signal receptionVSAvoidcable tensile strength
Core Design Contradiction:
Measurement precisionVSStrength

Solution Approach 1:

The cable cross-section is designed with the sensing fiber positioned in a specific dimensional arrangement relative to strength elements. The fiber is placed in a region optimized for vibration reception while strength elements are positioned to provide structural support without blocking the vibration path from the cable surface to the fiber

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Different regions of the cable cross-section are assigned different functional qualities: the central region contains the sensing fiber optimized for vibration detection, while peripheral regions contain strength elements for structural support. The jacket material properties are also locally optimized to facilitate vibration transmission to the fiber while maintaining overall cable strength

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly increases the sensitivity of vibration detection by minimizing energy loss and maximizing the transmission of vibrational power to the sensing fibers, allowing for more accurate monitoring of vibrations in various applications.

Implementation Method 1

The impedance matching material has an acoustic impedance, Z2, and a portion of the environment in contact with the impedance matching material has an acoustic impedance, Z1. Z2 is within 2 MRayl of Z1.

Methodology Applied
Scientific EffectAcoustic impedance matching: Acoustics

Implementation Method 2

Vibrations in an environment in contact with an optical fiber cable cause dynamic strain within the optical fibers of the cable, which in turn can be monitored/detected by measuring/detecting the strain induced scattering

Methodology Applied
Scientific EffectOptical scattering: Scattering

Data Source

PatentUS10684162B2Strain sensing optical cable with acoustic impedance matched layers
Publication Date: 2020.06.16 CORNING RES & DEV CORP
  • US10684162B2 patent drawing
  • US10684162B2 patent drawing
  • US10684162B2 patent drawing

AI summary

A vibration sensing optical fiber cable is provided. The cable includes at least one optical fiber embedded in the cable jacket such that vibrations from the environment are transmitted into the cable jacket to the optical fiber. The cable is configured in a variety of ways, including through spatial arrangement of the sensing fibers, through acoustic impedance matched materials, through internal vibration reflecting structures, and/or through acoustic lens features to enhance sensitivity of the cable for vibration detection/monitoring.