Strained FinFET Buffer Layer Alternating Layers

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Solution Overview

Problem

FinFETs with strained channels face stress relaxation due to finite fin length, leading to reduced channel stress and mobility, which in turn decreases the performance of the transistors.

Innovation Solution

A method of fabricating a device with a fin structure that includes a buffer layer and multiple pairs of alternating compressive and tensile strained layers, where the average lattice constant of these layers matches the buffer layer's lattice constant, maintaining strain even at the fin edge, thereby enhancing channel stress and mobility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a strained channel is used in FinFET to improve mobility, then charge mobility is enhanced, but stress relaxation occurs due to finite fin length which reduces the effectiveness of the strain

Engineering Contradiction:
Improvecharge mobilityVSAvoidchannel stress
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The fin channel is segmented into multiple alternating layers of different materials (e.g., SiGe and Si) with different lattice constants. This segmentation creates discrete strain zones throughout the channel length, preventing stress relaxation that would occur in a uniform strained layer. Each layer segment maintains localized strain, and the cumulative effect across all segments provides sustained mobility enhancement along the entire fin length.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the fin channel are given different material compositions and strain characteristics. The alternating layers have locally optimized properties - some layers provide tensile strain while others provide compressive strain or serve as buffer layers. This local quality variation ensures that strain is maintained at critical locations (including fin edges) rather than being uniformly distributed, addressing the stress relaxation problem at specific positions.

Inventive Principle:
Principle #3Local quality

2Productivity

If the fin length is increased to improve device performance, then more channel area is available for charge transport, but stress relaxation becomes more pronounced reducing channel stress

Engineering Contradiction:
Improvedevice performanceVSAvoidchannel stress
Core Design Contradiction:
ProductivityVSStress or pressure

Solution Approach 1:

By dividing the long fin channel into multiple short alternating layers, the segmentation principle allows each layer to maintain its strain independently. The strain in one layer does not relax into adjacent layers with opposite or different strain characteristics, effectively resetting the stress state at each interface. This enables the fin to achieve both increased length (for higher productivity) and maintained stress (through the segmented structure).

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fin channel is constructed as a composite structure with alternating layers of different semiconductor materials (e.g., SiGe/Si superlattice). This composite material approach allows the channel to combine the beneficial effects of different materials - some providing strain for mobility enhancement while others provide lattice matching to prevent relaxation. The composite structure maintains stress over longer fin lengths than a single-material fin could achieve.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains strain across the fin, improving the mobility and performance of FinFETs by preventing stress relaxation, thus enhancing the operational efficiency of the transistors.

Implementation Method 1

the pair of alternating layers has a second lattice constant that matches a first lattice constant of the buffer layer such that the pair of alternating layers remains strained at edge of the fin

Methodology Applied
Scientific EffectLattice constant matching:

Data Source

PatentUS8823102B2Device with a strained Fin
Publication Date: 2014.09.02 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US8823102B2 patent drawing
  • US8823102B2 patent drawing
  • US8823102B2 patent drawing

AI summary

A device includes a wafer substrate having at least two isolation features, a buffer layer embedded between the two isolation features and a fin disposed over the buffer layer. The buffer layer includes a first lattice constant. The fin includes at least one pair of alternating layers having a compressive strained layer and a tensile strained layer such that the pair of alternating layer has a second lattice constant matching to the first lattice constant and remains strained at edge of the fin. The device further includes a gate disposed over the fin. The buffer layer, the compressive strained layer, and the tensile strained layer include element in Group III-V, or combination thereof. A thickness of the compressive strained layer or a thickness of the tensile strained layer is a function of the first lattice constant.