Strained SiGe FinFET with Silicon Pedestals for Strain Retention

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Solution Overview

Problem

Current SiGe FinFETs face strain relaxation issues, particularly at the end portions of the fins, which hampers performance due to the difficulty in maintaining strain as the fins are cut to desired lengths, limiting further scaling and performance enhancement.

Innovation Solution

A semiconductor structure featuring a strained silicon germanium alloy fin with silicon pedestals and a gate spacer that fills an undercut region beneath raised source/drain structures, maintaining strain and improving overlay capacitance, and a method for forming this structure involving sacrificial gate removal and epitaxial growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If SiGe fins are cut to desired length, then device dimensions are reduced and scaling is achieved, but strain relaxation occurs especially at end portions of the fins

Engineering Contradiction:
Improvefin lengthVSAvoidstrain maintenance
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

Silicon pedestals are formed on the substrate before the SiGe fins are grown. These pedestals remain after sacrificial material removal and serve to maintain strain in the SiGe fins by providing a strained silicon germanium interface that prevents strain relaxation at the fin ends.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The silicon pedestals act as intermediary structures between the substrate and the SiGe fins. They mediate the strain maintenance function by providing a compliant interface that preserves the strained state of the SiGe channel material even after the fins are cut to desired lengths.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If gate spacer lower portion fills undercut region beneath raised source/drain structures, then overlay capacitance is improved, but device structure complexity increases

Engineering Contradiction:
Improveoverlay capacitanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate spacer is formed with a lower portion that extends into the undercut region beneath the raised source/drain structures, utilizing the vertical dimension to improve overlay capacitance. This three-dimensional configuration allows the gate spacer to provide capacitive coupling without increasing lateral device footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains strain in SiGe fins, enhancing the performance of FinFET devices by improving overlay capacitance and maintaining the integrity of the strained channel material, thus overcoming the limitations of strain relaxation in current SiGe FinFETs.

Implementation Method 1

the SiGe fins suffer from strain relaxation do to cutting the SiGe fins to a desired length. In such instances, the strain relaxes, especially at the end portions of the SiGe fins.

Methodology Applied
Scientific EffectStrain: Stress Relaxation

Implementation Method 2

a strained silicon germanium alloy fin with silicon pedestals and a gate spacer that fills an undercut region beneath raised source/drain structures

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS10283601B2Strained silicon germanium fin with block source/drain epitaxy and improved overlay capacitance
Publication Date: 2019.05.07 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US10283601B2 patent drawing
  • US10283601B2 patent drawing
  • US10283601B2 patent drawing

AI summary

A semiconductor structure is provided including a strained silicon germanium alloy fin that can be employed as a channel material for a FinFET device and having a gate spacer including a lower portion that fills in a undercut region that lies adjacent to the strained silicon germanium alloy fin and beneath raised source/drain (S/D) structures and silicon pedestal structures that can provide improved overlay capacitance.