Curved Strand Guide Channel With Parallel-Wall Clamping

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Solution Overview

Problem

Existing guiding devices for stay cables in bridges face challenges in providing high friction, durability, and fatigue resistance while minimizing splitting forces and allowing for easy strand exchange.

Innovation Solution

A guiding device with parallel side walls in the channel cross-section design, combined with a keyhole-shaped configuration and optional friction-increasing layers, ensures effective clamping and durability, while avoiding wedging effects and facilitating strand exchange.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If V-shaped sidewalls forming an angle are used to provide wedging phenomenon, then friction between strand and guiding device is improved, but splitting forces onto concrete body increase

Engineering Contradiction:
Improvefriction between strand and guiding deviceVSAvoidsplitting forces onto concrete
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

Instead of using converging V-shaped walls that create wedging action and splitting forces, the patent inverts the approach by using parallel sidewalls. This inversion eliminates the wedging phenomenon while maintaining friction through direct contact between the strand and the parallel surfaces, thereby removing the harmful splitting forces on the concrete body.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If circular cross-section with radius equal to strand radius is used, then contact friction is provided, but friction behavior is insufficient for high durability and fatigue resistance

Engineering Contradiction:
Improvecontact frictionVSAvoiddurability and fatigue resistance
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent changes the geometric parameters of the channel cross-section from a simple circular shape to a keyhole shape with parallel sidewalls. This parameter change optimizes the contact geometry between strand and guiding device, creating sufficient friction surface area and contact pressure distribution to achieve high durability and fatigue resistance while maintaining effective friction.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If conventional designs are used, then strand threading is possible, but strand exchange is difficult and device complexity increases

Engineering Contradiction:
Improvestrand threadingVSAvoidstrand exchange
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

The keyhole-shaped cross-section segments the channel into two functional portions: a first portion for threading the strand through and a second portion with parallel sidewalls for clamping and friction. This segmentation allows independent optimization of each function, making both initial installation and future strand exchange operations simpler and more reliable.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances friction behavior, durability, and fatigue resistance, allowing for efficient transfer of differential forces and easy strand replacement, while minimizing material deformation and corrosion risks.

Implementation Method 1

The two parallel side walls provide an improved friction behavior by geometrically clamping the strand instead of wedging it

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP4251804B1Guiding device and combination of a guiding device with at least one strand
Publication Date: 2026.01.07 DYWIDAG-SYSTEMS INTERNATIONAL GMBH
  • EP4251804B1 patent drawingFigure 1
  • EP4251804B1 patent drawingFigure 2~3
  • EP4251804B1 patent drawingFigure 4a~4h

AI summary

The invention relates to a guiding device (120) for at least one strand (112). The guiding device (120) comprising a curved body (122) in which a correspondingly curved channel (124) is formed. Said channel (124) has a cross-section (132) comprising a first portion (132a) located towards the convex side (124a) of the curved channel (124) and a second portion (132b) located towards the concave side (124b) of the curved channel (124). Said first portion (132a) is dimensioned so as to allow threading the strand (112) through the channel (124), and said second portion (132b) is shaped so as to allow clamping the strand (112) between two side walls (132b1, 132b2) of the second portion (132b). According to the invention the two side walls (132b1, 132b2) of said second portion (132b) extend parallel to each other. The invention related further to a combination of a guiding device (120) according to the invention with at least one strand (112), in which the effective outer diameter of the strand (112) is equal to or greater than the effective distance between the two parallel side walls (132b1, 132b2).