Stranded Wire Image Segmentation for Consistent Pattern Detection

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Solution Overview

Problem

Existing inspection methods for stranded wires often misjudge normal wires as abnormal due to variations in image patterns across divided images.

Innovation Solution

An information processing device that acquires and processes images of stranded wires to detect the length for dividing them into the same pattern, using geometric transformation and similarity level calculations or Fourier transform to ensure consistent pattern alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If an image of a stranded wire is divided into rectangular regions for inspection, then the inspection process becomes automated and efficient, but the pattern of the stranded wire may differ across divided images causing normal wires to be misjudged as abnormal

Engineering Contradiction:
Improveinspection efficiencyVSAvoidpattern consistency
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by detecting the length for acquiring images of the stranded wire in the same pattern before performing the actual inspection. This pre-detection step ensures that when the image is subsequently divided into rectangular regions, each region contains consistent pattern information, preventing misjudgment of normal wires as abnormal while maintaining automated inspection efficiency

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the parameter of image division length based on the detected length for acquiring images of the stranded wire in the same pattern. By adjusting this parameter, the system ensures that divided images maintain pattern consistency, resolving the contradiction between automated inspection efficiency and measurement precision

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250265810A1Information processing device, and detection method
Publication Date: 2025.08.21 MITSUBISHI ELECTRIC CORP
  • US20250265810A1 patent drawing
  • US20250265810A1 patent drawing
  • US20250265810A1 patent drawing

AI summary

An information processing device includes an acquisition unit and a detection unit. The acquisition unit of the information processing device acquires an image of a stranded wire. The detection unit of the information processing device detects a length for acquiring images of the stranded wire in a same pattern based on the image of the stranded wire.