Strap Guide Insert Distributes Load to Prevent Container Wall Tearing
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Solution Overview
Problem
Containers with thin walls and prone to wear, fatigue, and tearing when used to handle heavy loads, especially when straps are threaded through openings to lift or move them.
Innovation Solution
A strap guide insert that is inserted into the container opening, featuring a strap boss with a periphery, flange, and lip to distribute load and prevent damage, and a strap protector with sloped surfaces to guide and secure the strap, reducing the risk of container failure.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a strap is threaded through an opening in the container wall to lift or move the container, then the container can be handled and moved, but the opening is prone to wear, fatigue, and tearing causing container failure
Solution Approach 1:
A strap guide insert is introduced as an intermediary component between the strap and the container wall. The insert includes a reinforcement element (such as a plate or patch) that is affixed to the interior surface of the container wall at the opening, and a strap receiver element that extends from the reinforcement element to receive and guide the strap. This intermediary structure distributes the load from the strap across a larger area of the container wall, preventing stress concentration and reducing wear, fatigue, and tearing at the opening.
2Reliability
If fiber-reinforced tape is applied around the opening to prevent strap tearing, then the opening strength is improved, but the installation process is manual and requires significant time
Solution Approach 1:
The strap guide insert is designed as a pre-fabricated component that can be manufactured and prepared before installation. The reinforcement element and strap receiver element are integrated into a single insert assembly that can be installed as one unit, eliminating the need for time-consuming manual application of fiber-reinforced tape. The insert can be pre-cut to size and pre-positioned in the opening, significantly reducing installation time while providing the same or better reinforcement.
3Reliability
If the container wall is made thicker to prevent tearing, then the opening strength is improved, but the container weight increases and mobility is reduced
Solution Approach 1:
Instead of increasing the thickness of the entire container wall, the reinforcement is applied locally only at the opening where the strap is threaded. The strap guide insert includes a reinforcement element that is affixed to the interior surface of the container wall at the opening, providing localized strength enhancement. This localized approach prevents tearing at the critical stress point without requiring the entire container wall to be thicker, thereby avoiding unnecessary weight increase while maintaining container mobility.
Data Source
AI summary
A strap guide used in connection with a container having at least one opening for receiving a strap. The strap guide can include a boss defining a strap slot. The boss can have a periphery and two sides. A lip on the one of the two sides can extend outward relative to the boss, and a flange on the other of the two sides can also extend outward relative to the boss. At least a strap protector and a container for use with strap guide inserts can also be provided.


