Stratified Charge Ignition for Low Load Gaseous Engines

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Solution Overview

Problem

Gaseous-fueled internal combustion engines face difficulties in igniting a premixed charge at low load or low temperature conditions due to reduced kinetic energy and lower likelihood of particle collisions, leading to unstable ignition and poor combustion.

Innovation Solution

An ignition apparatus with a dilutant injector and an enrichment injector, controlled by an electronic controller, introduces a diluting agent and gaseous fuel to form stratified charges around the ignition device, adjusting the local air-fuel equivalence ratio to improve ignitability, particularly at low engine loads and speeds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a spark plug or conventional ignition device is used in a stoichiometric gaseous fueled engine, then the engine can operate with a stoichiometric air-fuel ratio, but unstable ignition and poor combustion occur at low load and low temperature conditions

Engineering Contradiction:
Improveignition stabilityVSAvoidignitability at low load/temperature
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies local quality by creating a stratified charge with different air-fuel equivalence ratios in different regions of the combustion chamber. Specifically, a rich stratified charge (higher fuel concentration) is formed around the ignition device to ensure reliable ignition, while the bulk mixture maintains stoichiometric composition for efficient combustion. This spatial variation in mixture composition resolves the contradiction between maintaining stoichiometric operation and ensuring ignitability at low load/temperature conditions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the local air-fuel equivalence ratio parameter around the ignition device to improve ignitability. By enriching the mixture locally (increasing the fuel-to-air ratio) in the region surrounding the ignition device, the activation energy requirement is reduced and ignition becomes more reliable at low load and temperature conditions, while the overall stoichiometric ratio is maintained for combustion efficiency.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If pilot fuel is directly injected and compression ignited in a stoichiometric engine, then ignition energy is provided, but the local air-fuel equivalence ratio becomes too rich reducing the likelihood of particle reaction

Engineering Contradiction:
Improveignition energyVSAvoidparticle reaction likelihood
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent uses local quality to create a controlled rich stratified charge around the ignition device rather than uniform rich mixing. This localized enrichment provides sufficient ignition energy while limiting the extent of rich mixing to areas where it is most beneficial for ignition, thereby maintaining adequate oxidant availability for subsequent combustion propagation.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the charge into different regions with different air-fuel ratios: a rich stratified charge region around the ignition device for reliable ignition, and a stoichiometric bulk region for efficient combustion. This spatial segmentation allows the system to benefit from both rich and stoichiometric mixture characteristics without the drawbacks of either extreme throughout the entire combustion chamber.

Inventive Principle:
Principle #1Segmentation

3Power

If throttling is applied to reduce engine load, then power output is reduced, but the number of moles of oxidant decreases further reducing ignitability

Engineering Contradiction:
Improveengine loadVSAvoidignitability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent compensates for the reduced oxidant availability caused by throttling by creating a locally enriched charge around the ignition device. This local enrichment ensures that sufficient fuel is present to maintain ignitability even when the overall number of moles of oxidant is reduced by throttling, thereby maintaining reliable ignition across different load conditions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the ignitability of gaseous fuel in stoichiometric gaseous-fueled engines by optimizing the air-fuel mixture around the ignition device, ensuring reliable ignition and improved combustion efficiency even at low load and temperature conditions.

Implementation Method 1

a dilutant injector for introducing a diluting agent that forms a stratified charge around the ignition device

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

an enrichment injector for introducing gaseous fuel that forms a stratified charge around the ignition device

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

ignition device associated with a combustion chamber of the internal combustion engine

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS10787974B2Ignition apparatus and method for a premixed charge in a gaseous-fueled engine
Publication Date: 2020.09.29 WESTPORT FUEL SYST CANADA INC
  • US10787974B2 patent drawing
  • US10787974B2 patent drawing
  • US10787974B2 patent drawing

AI summary

Premixed engines have ignition issues when engine speed and load are below a predetermined range. An ignition apparatus for igniting a premixed charge in a gaseous-fueled internal combustion engine comprises an ignition device associated with a combustion chamber of the internal combustion engine. There is at least one of a dilutant injector for introducing a diluting agent that forms a stratified charge around the ignition device and an enrichment injector for introducing gaseous fuel that forms a stratified charge around the ignition device. An electronic controller is operatively connected with the ignition device and the at least one of the dilutant injector and the enrichment injector and programed to at least one of actuate the dilutant injector to introduce the diluting agent when the ignition device decreases a local air-fuel equivalence ratio around the ignition device below a predetermined threshold; and actuate the enrichment injector to introduce the gaseous fuel to decrease the local air-fuel equivalence ratio when engine load and engine speed are below a predetermined threshold engine load and speed range and when the ignition device does not affect the local air-fuel equivalence around the ignition device.