Stray-Field-Immune Angle Sensor With Vertical Hall Pairs

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Solution Overview

Problem

Magnetic field sensors are adversely affected by stray magnetic fields, which compromise their accuracy in detecting intended magnetic fields.

Innovation Solution

A sensor design featuring vertical Hall element pairs oriented at specific angles relative to a substrate's reference crystal orientation, positioned to cancel out stray magnetic fields by differential signal processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If magnetic field sensors are used to detect magnetic fields, then magnetic field detection capability is achieved, but accuracy is adversely affected by stray magnetic fields

Engineering Contradiction:
Improvemagnetic field detection accuracyVSAvoidstray magnetic field interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The sensor divides the detection function into multiple vertical Hall elements arranged in pairs at different orientations (e.g., 0° and 90°) relative to the substrate. Each element pair independently measures magnetic field components, allowing the system to segment the total magnetic field into orthogonal components that can be processed to eliminate stray field effects.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each vertical Hall element is oriented with a specific sensitivity direction (local quality) relative to the substrate crystal orientation. The first element in each pair has a sensitivity axis at a first angle, while the second element has a sensitivity axis at a second angle, creating localized measurement capabilities that when combined provide stray field immunity.

Inventive Principle:
Principle #3Local quality

2Reliability

If vertical Hall element pairs are used with specific orientations, then immunity to stray fields is improved, but device complexity increases

Engineering Contradiction:
Improveimmunity to stray fieldsVSAvoidsensor structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple vertical Hall elements are merged into integrated pairs on a single substrate, with each pair containing elements at complementary orientations. The elements are electrically connected through common terminals, combining their outputs to achieve stray field immunity while maintaining a compact, integrated structure rather than separate discrete components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The vertical Hall element pairs serve multiple functions: they detect magnetic field components in different directions, provide redundant measurement capability, and collectively achieve stray field rejection. The same basic element structure is reused in different orientations, providing universal functionality across multiple measurement axes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sensor achieves improved accuracy and immunity to stray fields, enabling precise detection of intended magnetic fields.

Implementation Method 1

Magnetic field sensors employ a variety of types of magnetic field sensing elements, for example, Hall effect elements

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS12416692B2Stray field immune angle sensor
Publication Date: 2025.09.16 ALLEGRO MICROSYSTEMS LLC
  • US12416692B2 patent drawing
  • US12416692B2 patent drawing
  • US12416692B2 patent drawing

AI summary

A sensor, comprising: a substrate having a reference crystal orientation and a plurality of vertical Hall element pairs that are formed on the substrate. Each vertical Hall element pair includes: (i) a respective first vertical Hall element that is oriented at a respective first angle relative to the reference crystal orientation of the substrate and (ii) a respective second vertical Hall element that is oriented at a respective second angle relative to the reference crystal orientation of the substrate. The substrate has a rectangular shape, and each of the vertical Hall element pairs is disposed in a different respective corner of the substrate.