Concealed Stretch Back Layer for Outerwear Garment

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Solution Overview

Problem

Traditional outerwear garments restrict arm, torso, and shoulder motion due to single-piece construction, long sleeves, full-length zippers, and bulkiness, making them less suitable for active environments while maintaining integrity and function.

Innovation Solution

An outerwear garment with a concealed stretch back layer comprising an outer shell layer, an exterior layer action back, and an arm sleeve panel, where the action back lining includes a stretch panel and shell panel integrated into the back portion, enhancing flexibility without compromising the garment's integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a single-piece construction is used for the outer shell, then the garment structure is simple and integrity is maintained, but the range of motion for arms, torso, and shoulders is restricted

Engineering Contradiction:
Improverange of motionVSAvoidgarment structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The outer shell is divided into multiple panels including front panels, back panels, and sleeve panels that are selectively connected through zippered openings. This segmentation allows independent movement of garment sections, enabling greater range of motion for arms and torso while maintaining overall structural integrity when zipped closed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The garment incorporates dynamic connectivity where panels can be connected or disconnected based on movement requirements. The zippered openings allow the garment to transition between a closed integrated state for protection and an open segmented state for enhanced mobility during active movements.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If long sleeves and full-length zippers are used, then coverage and protection are improved, but binding and restriction of arm and shoulder motion increases

Engineering Contradiction:
Improveskin protectionVSAvoidarm and shoulder motion
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The long sleeves are constructed with segmented panels connected by zippered openings, allowing the sleeve to be divided into sections that can move independently. This maintains full-length coverage for protection while enabling the sleeve to accommodate arm bending and shoulder movement without binding.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The garment uses adjustable zipper configurations that can be opened to varying degrees depending on movement requirements. When full protection is needed, zippers remain closed; when arm or shoulder movement is required, selective zipper sections can be opened to reduce restriction while maintaining coverage in other areas.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If bulky materials are added for cold weather protection, then warmth and skin protection are improved, but the garment becomes more restrictive and less suitable for active environments

Engineering Contradiction:
Improvecold weather protectionVSAvoidrange of motion
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

Insulating layers are divided into separate panels that can be independently adjusted or removed. This allows the warmth-providing materials to be distributed strategically in areas needing protection while leaving movement areas less restricted, maintaining both thermal protection and range of motion for active environments.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves range of motion for the wearer's arms, torso, and shoulders while maintaining the garment's functionality and comfort, reducing bulk and restriction, making it more versatile for active environments.

Implementation Method 1

The concealed stretch back layer comprises a stretch panel and a shell panel joined together and to the outer shell layer

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10143249B2Outerwear garment with a concealed stretch back layer
Publication Date: 2018.12.04 CARHARTT INC
  • US10143249B2 patent drawing
  • US10143249B2 patent drawing
  • US10143249B2 patent drawing

AI summary

An outerwear garment with a concealed stretch back layer disclosed that improves a wearer's range of motion, while maintaining the integrity and function of the outerwear garment. The outerwear garment comprises an outer shell layer, an exterior layer action back, arm sleeve panel and an action back lining. The exterior layer action back is integrated into the back portion of the outer shell layer. The arm sleeve panel is attached to the outer shell layer at least at the front portion and the back portion of the outer shell layer. The action back lining comprises a concealed stretch back layer that is discrete from the outer shell layer and positioned in the back portion of the outer shell layer. The concealed stretch back layer comprises a stretch panel and a shell panel joined together and to the outer shell layer.