Stretch Wrapping Machine Top Layer Containment

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Solution Overview

Problem

Stretch wrapping machines face difficulties in securing inboard portions and loads with ragged topographies, often leaving flaps of packaging material unsecured and at risk of breakage due to snagging on corners, and struggle to effectively secure top sheets or slip sheets, especially on deformable articles.

Innovation Solution

Implementing a method that controls the bidirectional elevation of a packaging material web during relative rotation between the load and dispenser to engage and secure inboard portions and top surfaces, using techniques like the 'U wrap' and 'cross wrap' patterns to ensure complete coverage and prevent material breakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the packaging material dispenser moves the exit point parallel to the axis of relative rotation to wrap inboard portions, then the inboard portion can be reached, but the packaging material may break due to snagging on corners

Engineering Contradiction:
Improvepackaging material integrityVSAvoidability to secure inboard portions
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent implements bidirectional movement of the packaging material web during wrapping, allowing the web to dynamically adjust its elevation and horizontal position. The web can move inward to avoid corners and then outward to engage inboard portions, creating an adaptive wrapping path that prevents breakage while ensuring securement. This dynamic control resolves the contradiction by making the wrapping system flexible rather than following a fixed parallel trajectory.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent adds horizontal movement capability to the packaging material web in addition to the vertical elevation control. This allows the web to move radially inward and outward during the wrapping process, creating a two-dimensional adjustment space (elevation + horizontal position) that enables the web to navigate around corners and reach inboard portions without snagging, thus preventing breakage while maintaining securement effectiveness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If the packaging material is moved to clear the pallet and wrap the inboard portion, then coverage is improved, but the packaging material may tear due to excessive tension and corner snagging

Engineering Contradiction:
Improvecoverage of inboard portionVSAvoidpackaging material strength
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

The bidirectional web movement allows the packaging material to dynamically adjust its path during wrapping. By moving inward to avoid corners and then outward to engage inboard portions, the web maintains optimal tension levels throughout the process, preventing both excessive tension that would cause tearing and insufficient tension that would reduce coverage effectiveness.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controlled bidirectional movement of the web acts as an intermediary mechanism between the dispenser and the inboard portion. This mediated approach allows the web to navigate the space between corners and inboard portions in a controlled manner, distributing tension evenly and preventing concentrated stress points that would lead to tearing while ensuring complete coverage.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If standard spiral wrapping is used, then the wrapping process is simple and fast, but inboard portions and loads with ragged topographies cannot be adequately secured

Engineering Contradiction:
Improvewrapping speedVSAvoidcontainment of nonstandard loads
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements bidirectional web movement that can operate in automated cycles for standard loads while switching to specialized patterns for nonstandard loads. The system maintains high productivity through automation but gains the flexibility to adapt its wrapping pattern dynamically, allowing it to handle both simple cuboid loads and complex loads with inboard portions or ragged topographies effectively.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bidirectional web movement capability provides universal functionality, enabling the same wrapping system to handle multiple load types effectively. The system can perform standard spiral wrapping for simple loads while also executing complex bidirectional patterns for nonstandard loads, making the equipment versatile without sacrificing productivity or requiring multiple specialized machines.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11345495B2Stretch wrapping machine supporting top layer containment operations
Publication Date: 2022.05.31 LANTECH COM LLC
  • US11345495B2 patent drawing
  • US11345495B2 patent drawing
  • US11345495B2 patent drawing

AI summary

A method, apparatus and program product implement top layer containment operations to optimize containment of various types of loads such as loads with top/slip sheets, ragged topographies, and/or inboard portions. Bidirectional control of the elevation of a web of packaging material may be performed within one or more revolutions between a load and a packaging material dispenser to selectively engage one or more corners of the load with a web of packaging material while passing the web of packaging material inwardly of one or more other corners of the load.