Stretchable Absorbent Structure Using Low-Adhesion Nonwoven Fabric
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Solution Overview
Problem
The existing stretchable structures in absorbent articles face issues with unintended adhesion due to stringiness and scattering of hot melt adhesive, leading to pleat deformation and deterioration of appearance.
Innovation Solution
The use of a low-adhesion nonwoven fabric for either the first or second sheet layer, combined with a specific hot melt adhesive application pattern and properties, prevents unintended adhesion by ensuring reliable bonding only where necessary, maintaining the appearance and flexibility of pleats.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If hot melt adhesive is applied in a striped pattern intermittent in the longitudinal direction of elastically stretchable members and continuously elongated in the direction intersecting with the elastically stretchable members, then bonding strength is improved, but manufacturing precision deteriorates due to stringiness and scattering of adhesive causing unintended adhesion
Solution Approach 1:
The patent applies local quality by making one of the sheet layers (either first or second sheet layer) have low adhesion to hot melt adhesive in specific regions. This is achieved by selecting nonwoven fabric with specific properties (such as hydrophobic treatment or specific fiber composition) that repel adhesive in areas where pleats should form, while allowing adhesion in bonding regions. This local differentiation prevents unintended adhesion at pleat locations while maintaining bonding strength where required.
Solution Approach 2:
The patent inverts the conventional approach by intentionally creating low-adhesion areas where high adhesion would normally be expected for bonding. Instead of applying adhesive uniformly or avoiding it entirely in pleat regions, the invention makes the sheet layer itself resistant to adhesive in those specific locations, reversing the typical adhesive application strategy to solve the precision problem.
2Reliability
If hot melt adhesive is applied continuously to ensure reliable bonding, then bonding reliability is improved, but manufacturing precision deteriorates due to stringiness and scattering causing adhesion in unintended areas
Solution Approach 1:
The patent implements local quality by creating spatial variation in adhesive properties across the sheet layer. One sheet layer is designed with low-adhesion characteristics in regions where pleats will form, while maintaining normal adhesion properties in bonding regions. This allows continuous adhesive application for reliability while preventing unintended adhesion through local material property differentiation.
Solution Approach 2:
The patent converts the harmful effect of adhesive stringiness and scattering into a beneficial outcome. By designing one sheet layer with low-adhesion properties, the inevitable adhesive overflow and scattering are naturally contained or repelled in pleat regions, transforming what would be a manufacturing defect into a self-correcting feature that prevents unintended adhesion.
3Strength
If both sheet layers are made of high-adhesion nonwoven fabric, then bonding strength is improved, but manufacturing precision deteriorates due to unintended adhesion in pleat areas
Solution Approach 1:
The patent applies local quality by differentiating the adhesive properties of the two sheet layers. One sheet layer is selected with low-adhesion characteristics (through fiber composition, hydrophobic treatment, or surface treatment) specifically in regions where pleats will form, while the other sheet layer maintains high adhesion. This creates a functional gradient that enables strong bonding where needed while preventing unintended adhesion in pleat areas.
Solution Approach 2:
The patent uses composite materials by combining nonwoven fabrics with different adhesive properties in a single structure. The first sheet layer and second sheet layer are made of different materials or treatments, creating a composite system where one layer provides strong adhesion for bonding while the other provides low adhesion for pleat formation, achieving both bonding strength and pleat precision simultaneously.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution effectively prevents pleat deformation and maintains the appearance of absorbent articles by ensuring that the hot melt adhesive is only bonded where intended, even under conditions of stringiness or scattering, resulting in stable and aesthetically pleasing pleats.
Implementation Method 1
The first sheet layer and the second sheet layer are bonded via a hot melt adhesive disposed in a striped pattern intermittent in the longitudinal direction of the elastically stretchable members
Data Source
AI summary
A stretchable structure of an absorbent article has a first sheet layer made of a nonwoven fabric; a second sheet layer made of a nonwoven fabric and opposed to one side surface of the first sheet layer; and a plurality of elongated elastically stretchable members provided along the stretchable direction at intervals from each other between the first sheet layer and the second sheet layer. The first sheet layer and the second sheet layer have sheet bonded portions bonded via a hot melt adhesive disposed in a striped pattern that is intermittent in the longitudinal direction of the elastically stretchable members and continuously elongated in the direction intersecting with the elastically stretchable members, and either one of the first sheet layer and the second sheet layer is made of a low-adhesion nonwoven fabric having lower peel strength with respect to the hot melt adhesive than the other sheet layer.


