Stretchable Capacitor Electrode Using Multi-Directional Wrinkles

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Solution Overview

Problem

Conventional carbon nanotube electrodes and conductors are prone to breaking when repeatedly stretched in different directions, limiting their strain tolerance and durability in stretchable electronic devices.

Innovation Solution

A method involving a pre-stretched elastic substrate with a carbon nanotube active material composite layer, where the substrate is pre-stretched in multiple directions to form wrinkles, enhancing the structural integrity and resistance of the stretchable capacitor electrode-conductor structure, allowing it to maintain stability under large strain and repeated deformations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional carbon nanotube electrodes and conductors are stretched in multiple directions, then the stretchable electronic device achieves multi-directional flexibility, but the carbon nanotube structure breaks easily under repeated deformation

Engineering Contradiction:
Improvemulti-directional flexibilityVSAvoidstrain tolerance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The carbon nanotube film is segmented into multiple layers with different alignment directions. Each layer contains carbon nanotubes aligned in a specific direction, and the stacking of multiple layers with different orientations enables the structure to withstand stretching in multiple directions without breaking, resolving the contradiction between multi-directional flexibility and strain tolerance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite structure consisting of multiple carbon nanotube film layers with different alignments, forming a multi-layered composite material. This composite structure combines the advantages of different directional alignments, allowing the electrode-conductor structure to maintain both multi-directional flexibility and high reliability under repeated deformations.

Inventive Principle:
Principle #40Composite materials

2Strength

If carbon nanotube films are stretched with small stress in a single direction, then the structure maintains integrity, but the stretchable device cannot withstand large strain or repeated deformations in different directions

Engineering Contradiction:
Improvestructural integrityVSAvoidstrain cycle tolerance
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The carbon nanotube film is segmented into multiple layers with different alignment directions. Each layer contains carbon nanotubes aligned in a specific direction, and the stacking of multiple layers with different orientations enables the structure to withstand stretching in multiple directions without breaking, resolving the contradiction between multi-directional flexibility and strain tolerance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-layer, single-direction alignment to a multi-layer structure with carbon nanotubes aligned in different directions. This dimensional change from one-dimensional alignment to three-dimensional multi-directional arrangement enables the structure to accommodate complex deformation patterns while maintaining structural integrity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach significantly improves the strain-bearing ability and resistance stability of the stretchable capacitor electrode-conductor structure, enabling it to withstand repeated stretching in various directions without breaking, with reversible deformation and maintained integrity.

Implementation Method 1

providing an elastic substrate, and pre-stretching the elastic substrate along a first direction and a second direction intersecting with the first direction

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10854394B2Stretchable capacitor electrode-conductor structure
Publication Date: 2020.12.01 HON HAI PRECISION INDUSTRY CO LTD
  • US10854394B2 patent drawing
  • US10854394B2 patent drawing
  • US10854394B2 patent drawing

AI summary

A stretchable capacitor electrode-conductor structure includes a capacitor electrode and a conductor structure forming an integrated molding. The capacitor electrode includes a plurality of carbon nanotube layers, and an active substance layer is located between adjacent carbon nanotube layers. Both the carbon nanotube layer and the conductor structure include a plurality of super-aligned carbon nanotube films. A surface of the stretchable capacitor electrode-conductor structure comprises a plurality of wrinkles. A stretchable supercapacitor including the stretchable capacitor electrode-conductor structure is also provided.