Stretchable Connector Assembly for Smart Garment Bio-Signal Contact

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Solution Overview

Problem

Existing smart clothing systems require additional operations to both tighten the garment and establish an electrical connection for biological data transmission, which complicates the process and reduces accuracy.

Innovation Solution

A connector system that integrates both tightening and electrical connection functions by using a counter connector with a housing that retains counter contacts, and a flexible sheet member that stretches to fit the counter connector, generating a shrinking force to establish electrical contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a tightening device with self-adherent tapes is used to closely attach electrodes to the body, then measurement accuracy is improved, but device complexity increases due to additional circuit modules and connectors

Engineering Contradiction:
Improvebiological data measurement accuracyVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the tightening function and electrical connection function into a single integrated connector structure. The connector includes both the tightening element (hook and loop fastening components) and the electrical contact elements (first and second contacts) within one unified structure, eliminating the need for separate tightening devices and circuit modules.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connector is designed to perform multiple functions simultaneously: it provides mechanical tightening through the hook and loop fastening system while also establishing electrical connections through the first and second contacts. This multi-functional design allows a single component to replace what would traditionally require multiple separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If separate tightening operation and electrical connection operation are required, then ease of manufacture is improved, but ease of operation deteriorates due to multiple steps

Engineering Contradiction:
Improvemanufacturing easeVSAvoidoperation ease
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The tightening element and electrical contacts are integrated into a single connector component that is manufactured as one unit. This merging of functions into a single component simplifies the user operation to a single step while maintaining manufacturing feasibility through standardized production processes for integrated fasteners.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If additional components like circuit modules and connectors are mounted on the garment, then measurement functionality is improved, but productivity deteriorates due to additional assembly operations

Engineering Contradiction:
Improvemeasurement functionalityVSAvoidassembly efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The electrical contacts are directly integrated into the connector structure itself, eliminating the need for separate circuit modules mounted on the garment. The first and second contacts are built-in components of the connector, reducing the number of parts that need to be assembled and improving production efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connector serves as both the fastening mechanism and the electrical connection interface, combining what would traditionally be separate components into one universal element that performs both mechanical and electrical functions, thereby simplifying the assembly process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables both the tightening of the garment and the establishment of electrical connections for biological data transmission with a single operation, improving the accuracy and efficiency of data acquisition.

Implementation Method 1

a first sheet member that has flexibility and an insulating property and is stretchable at least in the predetermined direction... with at least the first sheet member being elastically stretched in the predetermined direction, the connector is fitted to the counter connector, and due to a shrinking force generated at the first sheet member, the first contact and the second contact are electrically connected

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP4465450B1Connector, connector assembly, and wearing article
Publication Date: 2025.04.16 JAPAN AVIATION ELECTRONICS IND LTD
  • EP4465450B1 patent drawingFigure 1~2
  • EP4465450B1 patent drawingFigure 3~5
  • EP4465450B1 patent drawingFigure 6~8

AI summary

A connector includes a first contact and a second contact spaced from each other, and a first sheet member that has flexibility and an insulating property and is stretchable, a base end of the first sheet member being configured to be mounted on a mounting object at a position opposite from the second contact with respect to the first contact, a distal end of the first sheet member having the first contact retained therein, the second contact being configured to be retained by the mounting object via a flexible second sheet member or directly retained by the mounting object, with at least the first sheet member being elastically stretched, the connector being fitted to the counter connector, the first contact and the second contact being electrically connected to the counter first contact and the counter second contact due to a shrinking force generated at the first sheet member.