Stretchable Fabric Signal Paths With Anchored Conductive Strands

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Solution Overview

Problem

Existing signal paths in electronic devices often lack sufficient elasticity, leading to damage from repetitive use and restricted movement when components are interconnected.

Innovation Solution

The implementation of stretchable fabric signal paths with conductive strands interposed between outer elastic and inner non-elastic fabric layers, allowing for expansion and contraction while maintaining the shape of the conductive strand through anchor points, enabling the path to accommodate stretching and bending.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional rigid signal lines or cables are used to interconnect components, then signal transmission is stable, but the signal path lacks elasticity and becomes damaged after repetitive use

Engineering Contradiction:
Improvesignal path durabilityVSAvoidsignal path elasticity
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The signal path is divided into multiple conductive strands embedded within separate fabric layers. Each strand acts as an independent segment that can flex and stretch individually, allowing the overall signal path to accommodate repetitive movement without damage while maintaining electrical connectivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The signal path combines conductive materials (for electrical signal transmission) with elastic fabric materials (for stretchability and flexibility). This composite structure integrates the electrical functionality with the mechanical flexibility needed to prevent damage from repetitive use while maintaining reliable signal transmission.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If stretchable fabric signal paths are used to provide elasticity, then movement is accommodated, but the conductive strand may lose its shape and functionality

Engineering Contradiction:
Improvesignal path stretchabilityVSAvoidconductive strand shape stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The conductive strand is nested within fabric layers that provide structural support. The fabric layers act as protective sleeves that maintain the strand's shape and position during stretching and contracting, preventing the conductive material from deforming or becoming damaged while allowing the necessary elasticity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The fabric layers surrounding the conductive strand act as flexible protective shells. These thin fabric structures conform to the strand's shape during movement while providing external support that helps maintain the conductive strand's integrity and functional geometry throughout repeated stretching cycles.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the durability and flexibility of signal paths, preventing damage and ensuring uninterrupted operation even with repeated movement of interconnected components.

Implementation Method 1

The outer fabric layers may be formed from intertwined strands of elastic material

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The conductive strand may have a wavy shape to accommodate stretching of the stretchable fabric signal path

Methodology Applied
Scientific EffectDeformation: Deformation

Data Source

PatentUS11821115B2Stretchable signal path structures for electronic devices
Publication Date: 2023.11.21 APPLE INC
  • US11821115B2 patent drawing
  • US11821115B2 patent drawing
  • US11821115B2 patent drawing

AI summary

A stretchable fabric signal path may include a conductive strand located between first and second outer fabric layers. The outer fabric layers may be formed from intertwined strands of elastic material. The conductive strand may have a wavy shape to accommodate stretching of the stretchable fabric signal path. First and second inner fabric layers may be located between the outer stretchable fabric layers. The inner fabric layers may be formed from intertwined strands of non-elastic material. The inner fabric layers may have strands that are intertwined with the outer fabric layers to serve as anchor points for maintaining the shape of the conductive strand as the stretchable fabric signal path expands and contracts. The outer fabric layers and inner fabric layers may be woven. The conductive strand may convey electrical signals such as audio signals, power signals, data signals, or other suitable signals.