Stretchable OLED Interconnect Layout to Prevent Line Cracking

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing stretchable OLED displays face issues with interconnection lines breaking when the substrate is stretched, leading to disrupted display operations.

Innovation Solution

The use of interconnection lines with bent portions that straighten and rotate connected electrodes, allowing for increased substrate stretching without damaging the lines, by connecting to corner portions of electrodes such as the pixel, gate, source, drain, and opposite electrodes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If interconnection lines are made straight and rigid to ensure electrical connection, then electrical connectivity is maintained, but the lines break when the substrate is stretched

Engineering Contradiction:
Improveelectrical connectivityVSAvoidresistance to stretching
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The interconnection lines are designed with bent portions instead of straight configurations. These bent portions allow the lines to flex and deform elastically when the substrate is stretched, preventing breakage while maintaining electrical connectivity between electrodes during deformation

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The interconnection lines are designed to dynamically change their shape in response to substrate stretching. The bent portions rotate and reconfigure during stretching, allowing the system to adapt to mechanical deformation while maintaining functional electrical connections

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the substrate is made stretchable to enable flexible display applications, then flexibility and wearability are improved, but interconnection lines crack and cutting occurs

Engineering Contradiction:
ImproveflexibilityVSAvoidstructural integrity of interconnection lines
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The bent portions in the interconnection lines serve as flexible elements that can withstand substrate stretching without cracking. The curved geometry distributes mechanical stress and allows the lines to accommodate substrate deformation while maintaining structural integrity

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The interconnection lines are designed as flexible conductive structures that can bend and deform with the stretchable substrate. This flexibility allows the display to be stretched and conform to different shapes while preventing line cracking and cutting

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If interconnection lines are connected to corner portions of electrodes to allow rotation during stretching, then stretching capability is enhanced, but the complexity of connection design increases

Engineering Contradiction:
Improvestretching capabilityVSAvoidconnection design
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The interconnection lines are segmented into straight portions and bent portions, with the bent portions strategically positioned at electrode corners. This segmentation allows the lines to rotate and reconfigure during stretching, enhancing stretching capability while maintaining manageable design complexity through modular connection structures

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUSRE49958E1Organic light-emitting diode display
Publication Date: 2024.04.30 SAMSUNG DISPLAY CO LTD
  • USRE49958E1 patent drawing
  • USRE49958E1 patent drawing
  • USRE49958E1 patent drawing

AI summary

An organic light-emitting diode (OLED) display is disclosed. In one aspect, the display includes a stretchable substrate, a thin film transistor (TFT) formed over the stretchable substrate and including a plurality of electrodes, an OLED electrically connected to the TFT and including a plurality of electrodes, and a plurality of interconnection lines connected to the electrodes of the OLED and the TFT. At least one of the interconnection lines is configured to move in a stretching direction and rotate an electrode selected from the electrodes of the OLED and the TFT connected to the at least one interconnection line.