Stretchable Packaging Film With Reinforcement Elements
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Solution Overview
Problem
Existing macro-perforated stretch films face issues with material utilization, strength control, and risk of partial or total failure during pallet wrapping, as they require significant force for stretching and may damage products due to uneven force distribution.
Innovation Solution
A packaging film made of stretchable polymer material with a multiplicity of holes, optimized for high elongation and minimal weight, featuring a specific arrangement of reinforcement elements and holes to ensure even force distribution and reduced material waste, while maintaining adequate holding force and aeration.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If macro-perforated stretch films with reinforcing elements are used to increase strength, then the film strength is improved, but the stretching force required increases significantly and may damage products
Solution Approach 1:
The patent applies local quality by providing reinforcement elements only in specific regions where strength is needed, rather than uniformly across the entire film. The reinforcement elements are positioned at the edges and in strategic locations to provide local strengthening without requiring high stretching forces across the whole film, thus resolving the contradiction between overall strength and stretching force requirements.
Solution Approach 2:
The patent uses composite materials by combining the stretch film base material with additional reinforcement elements made of different materials (such as woven or non-woven fabrics, metal foils, or adhesive-backed reinforcements). This composite structure provides enhanced strength while maintaining manageable stretching forces, as the reinforcement elements bear part of the load without requiring the entire film to be stretched with high force.
2Length of moving object
If high stretching force is applied to achieve desired pre-stretch ratio, then the film stretchability is improved, but the products may be damaged due to excessive force
Solution Approach 1:
The reinforcement elements are strategically positioned to provide localized support in areas where high stretching forces would otherwise be transmitted to the products. By concentrating reinforcement at edges and critical regions, the film can achieve the required elongation while the reinforcement protects vulnerable areas from excessive force, preventing product damage.
Solution Approach 2:
The reinforcement elements act as a protective cushioning layer that is already in place before stretching occurs. During the pre-stretching process, these reinforcement elements absorb and distribute the stretching forces, cushioning the products from the full impact of the stretching force while still allowing the film to achieve the necessary elongation for proper wrapping.
3Strength
If more film material is used to increase holding force, then the film strength is improved, but the material utilization and cost increase
Solution Approach 1:
The patent applies local quality by concentrating reinforcement elements only in specific regions where holding force is most needed, such as edge areas and high-stress zones, rather than uniformly thickening the entire film. This localized reinforcement approach increases holding force in critical areas while minimizing overall material usage, thus reducing material waste and cost compared to uniformly thicker films.
Solution Approach 2:
The use of composite materials allows achieving high holding force with minimal material by combining a thin, lightweight base film with strategic reinforcement elements. The reinforcement elements provide the necessary strength and holding force in critical areas, while the majority of the film remains thin and lightweight, optimizing material utilization and reducing waste.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The film achieves optimal strength and stretchability with minimal material usage, reducing the risk of failure and ensuring even force distribution, compatible with existing wrapping machines, and suitable for various applications including pallet wrapping.
Implementation Method 1
ventilation of the products to be packed
Data Source
AI summary
A packaging film with a main film made of a stretchable polymer film material and having a multiplicity of holes. A first condition of the main film including that a ratio of aeration percentage over final weight is greater than or equal to 14 meters per gram. A second condition of the main film is that the width of the packaging film is reducible by less than 15% between a condition before any stretching of the packaging film and a condition when the packaging film is stretched at an elongation equal to the elongation at the NDR point. A third condition of the main film is that a ratio of an absolute value of the difference of a holding force of the packaging film minus a predetermined target holding force divided by the target holding force is less than or equal to 5%.


