Stretchable Strap Tile Lippage Control System
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Solution Overview
Problem
Existing tile aligning and lippage tuning systems require manual strength and skill to adjust the strap and cap combination, which can be challenging for professionals, leading to inefficiencies and potential strap breakage.
Innovation Solution
A one-piece base and strap system with a detachable stretchable strap and triangular cross-section ridges allows for easier alignment and reduced strain, featuring a design that minimizes the need for manual strength and reduces breakage risk.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a tool is used to tighten the strap and cap combination, then the alignment function is achieved, but the operation becomes complex and requires manual strength and skill
Solution Approach 1:
The patent removes the external tightening tool from the system and extracts the tightening function into the strap itself through the integrated tab mechanism. The tab protruding from the cap allows direct manual engagement and tightening without requiring separate tools, thereby simplifying the device while maintaining the alignment function.
Solution Approach 2:
The strap system is designed to be self-tightening through the tab mechanism that protrudes from the cap. The user can directly manipulate the tab to tighten or loosen the strap without external assistance or complex tools, making the system self-service and significantly easier to operate.
2Ease of operation
If manual strength is applied to adjust the strap, then the alignment is achieved, but strap breakage may occur
Solution Approach 1:
The strap system is segmented into distinct functional components: the flexible strap body, the cap with integrated tab, and the detachment mechanism. This segmentation allows the strap to be adjusted in controlled increments through the tab mechanism rather than requiring continuous manual force, reducing stress on the strap and minimizing breakage risk while maintaining full adjustability.
3Ease of repair
If a detachable strap design is used, then ease of repair and replacement is improved, but device complexity increases
Solution Approach 1:
The detachable strap design segments the strap from the cap assembly through a simple detachment mechanism. This allows the strap to be easily removed and replaced without affecting the cap or other components. The segmentation is achieved through straightforward structural design rather than complex fastening systems, enabling easy repair while minimizing added complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system significantly reduces job time, enhances ease of use, and minimizes strap breakage, providing a cost-effective and efficient tile leveling and mechanical edge setting solution.
Implementation Method 1
the strap portion (110) is stretchable
Data Source
AI summary
A tile aligning and lippage tuning system that uses a single piece base and strap which is designed to break away from the base when sufficient pressure is applied and is also designed to stretch along a thin wall region before separation of the strap from the base occurs.