Strike Box Bolt-Slowing Mechanism for Noise Reduction

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Solution Overview

Problem

Strike boxes for locksets often generate excess noise during operation due to the rapid movement of bolts, which can be objectionable in various settings.

Innovation Solution

A strike box with a bolt-slowing mechanism that engages the bolt as it extends, exerting a force to slow its retraction, thereby reducing the noise generated during extension.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the bolt moves rapidly during extension, then the locking operation is quick and efficient, but excessive noise is generated

Engineering Contradiction:
Improvelocking operation speedVSAvoidnoise during bolt extension
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

A rubber cushion member is positioned between the bolt and the strike box housing to absorb impact energy and reduce noise. The cushion member is pre-installed in the strike box opening before the bolt extends, creating a buffered interface that dampens the impact when the bolt reaches its extended position, thereby reducing noise while maintaining locking speed

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The rubber cushion member acts as an intermediary element between the bolt and the strike box housing. This mediator absorbs the shock and reduces the direct impact noise generated during bolt extension, allowing the bolt to move quickly while the cushion member handles the noise-reduction function

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bolt-slowing mechanism effectively reduces the noise produced by the lockset during bolt extension by controlling the speed of bolt movement, enhancing operational quietness.

Implementation Method 1

the biasing mechanism is engaged between the platform and the housing, and is operable to urge the platform in the bolt-retracting direction

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11781342B2Noise-reducing strike box
Publication Date: 2023.10.10 SCHLAGE LOCK CO LLC
  • US11781342B2 patent drawing
  • US11781342B2 patent drawing
  • US11781342B2 patent drawing

AI summary

An exemplary strike box is configured for use with a lockset including a bolt operable to move in an extending direction and a retracting direction. The strike box includes a housing having an opening sized and configured to receive the bolt, and further includes a bolt-slowing mechanism mounted in the housing. The bolt-slowing mechanism is configured to engage the bolt as the bolt moves in the extending direction, and to exert a force urging the bolt in the retracting direction. The force exerted by the bolt-slowing mechanism slows the extension speed of the bolt, such that the strike box reduces noise generated during such extension.