Dual-Mode String Trimmer With One-Way Gear Blower Switching

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Solution Overview

Problem

String trimmers leave behind messy cut debris, requiring users to carry and switch between separate tools for cutting and cleaning, which is inconvenient and costly.

Innovation Solution

A string trimmer with a dual-mode operation that integrates a blower function, utilizing a one-way pinion gear mechanism to selectively engage the cutting head for trimming or disengage it for blowing, allowing the fan to generate airflow without cutting line rotation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a string trimmer is used to cut grass, then the cutting function is achieved, but the cut debris remains on the ground creating a messy appearance

Engineering Contradiction:
Improvegrass cutting convenienceVSAvoiddebris mess
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent combines the string trimmer cutting function and the blower debris removal function into a single integrated tool. The cutting head assembly includes both the filament cutting mechanism and the fan-driven blower system, allowing users to perform both cutting and debris removal with one device, thereby eliminating the need for a separate blower tool.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The string trimmer is designed with multi-functionality by incorporating a blower system that can operate independently or in conjunction with the cutting function. The motor can drive either the cutting line rotation or the fan rotation (or both simultaneously), making the tool universal for both grass cutting and debris blowing operations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-generated harmful factors

If a separate blower tool is used to remove debris, then clean yard maintenance is achieved, but additional expense and tool retrieval hassle occur

Engineering Contradiction:
Improveyard cleanlinessVSAvoidnumber of tools required
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the blower function into the string trimmer device, consolidating what would traditionally require two separate tools into one integrated system. This reduces the number of tools users need to purchase, store, and retrieve, while maintaining both cutting and blowing capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The trimmer device achieves universality by being capable of both cutting grass and blowing debris through a single multi-functional unit, eliminating the need for users to own and manage separate specialized tools for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the motor rotates in one direction to drive the fan for blowing, then the cutting function is lost, but the blowing function is achieved

Engineering Contradiction:
Improveblowing function availabilityVSAvoidcutting function availability
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The transmission system incorporates dynamic switching capability that allows the motor rotation direction to be changed between forward and reverse. This dynamic adjustment enables the system to switch between cutting mode (forward rotation driving the spool) and blowing mode (reverse rotation driving the fan), or operate both functions simultaneously depending on the engagement state of the one-way gear mechanism.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A one-way gear mechanism acts as an intermediary between the motor and the cutting spool. This intermediary component allows the motor to rotate in either direction while selectively transmitting power to the cutting spool only when needed, enabling independent control of cutting and blowing functions through a single motor.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If a one-way pinion gear mechanism is used to selectively engage the cutting head, then dual-mode operation is achieved, but the device complexity increases

Engineering Contradiction:
Improvedual-mode operation capabilityVSAvoidtransmission mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The one-way pinion gear serves as a mechanical intermediary that automatically manages the power transmission between the motor and cutting spool based on rotation direction. This intermediary mechanism provides intelligent selective engagement without requiring complex electronic controls or multiple clutch systems, achieving dual-mode operation with relatively simple mechanical components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and convenient debris removal without the need for a separate blower, reducing user hassle and expense by integrating both functions into a single tool.

Implementation Method 1

the use of a one-way pinion gear, the spool housing is operatively driven and rotated to cut grass

Methodology Applied
Scientific EffectOne-way gear mechanism: Ratchet

Implementation Method 2

The fan, which is directly connected to the motor, rotates to generate the airflow

Methodology Applied
Scientific EffectFan: Fan

Implementation Method 3

a fan housing having a volute that extends around the fan housing to direct air out of the fan housing

Methodology Applied
Scientific EffectVolute:

Data Source

PatentUS11432479B2String trimmer with blower
Publication Date: 2022.09.06 BLACK & DECKER CORP
  • US11432479B2 patent drawing
  • US11432479B2 patent drawing
  • US11432479B2 patent drawing

AI summary

The present invention is directed to a string trimmer having a blower feature incorporated therein. The string trimmer has a cutting head for holding a spool with cutting line. The cutting line is rotated at high speed to cut grass and other vegetation. The cutting head also includes a fan for generating an airflow to act as a blower. The string trimmer can be operated in two modes. In a first mode, both the fan and the spool housing are engaged with the motor so that the rotation of the spool housing performs a cutting operation. In a second mode, the motor engages only the fan to blow air, and the spool housing is disengaged so no cutting operation is performed.