Strip-Shaped Sponge Biological Packing with Dynamic Bracket Adjustment
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing biological packing systems, particularly those using sponge materials, face issues with tensile strength, porosity loss under pressure, complex structure, sludge deposition, and limited volume per unit space, which affect microorganism attachment and sewage treatment efficiency.
Innovation Solution
A strip-shaped sponge biological-packing mechanism with longitudinally distributed planar bracket groups, tension belts, and adjustable fasteners to maintain sponge structure and optimize microorganism attachment, along with a dynamic adjustment method to enhance treatment efficiency based on real-time sewage treatment effects.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If sponge is pressed to increase density, then volume efficiency improves, but porosity decreases and microorganism attachment capability deteriorates
Solution Approach 1:
The sponge packing is designed to be dynamically adjustable in density through the bracket group mechanism, allowing it to transition between loose state (for high porosity and microorganism attachment) and compressed state (for high volume efficiency), resolving the contradiction between these two opposing requirements
Solution Approach 2:
The system changes the physical parameter of sponge density dynamically by adjusting the spacing between bracket groups, enabling the sponge to maintain optimal porosity when needed while achieving high volume efficiency during operation, thus resolving the contradiction between porosity and volume efficiency
2Strength
If complex structure is used to improve mechanical strength, then tensile strength improves, but device complexity increases and manufacturing cost rises
Solution Approach 1:
The biological packing system is segmented into modular components (sponge sections, bracket groups, tension belts) that can be independently manufactured and assembled, reducing overall system complexity while maintaining structural integrity and tensile strength through standardized connections
Solution Approach 2:
The bracket groups serve multiple functions: providing structural support, maintaining sponge spacing, enabling density adjustment, and facilitating installation/removal. This multi-functionality reduces the need for separate components, thereby reducing device complexity while maintaining mechanical strength
3Volume of moving object
If tight spacing is used to increase biological packing volume, then volume efficiency improves, but sludge deposition increases and treatment efficiency deteriorates
Solution Approach 1:
The spacing between bracket groups and packing units is made dynamically adjustable, allowing the system to maintain optimal spacing that prevents sludge deposition while maximizing biological packing volume, thus resolving the contradiction between volume efficiency and sludge deposition
Solution Approach 2:
The system implements different spacing configurations in different regions: tighter spacing where volume efficiency is prioritized and looser spacing where sludge deposition is a concern, allowing local optimization of both volume utilization and anti-sludge deposition properties
4Device complexity
If fixed structure is used to simplify installation, then device complexity decreases, but adaptability to different treatment conditions deteriorates
Solution Approach 1:
The system incorporates dynamic adjustment mechanisms that allow easy modification of bracket group spacing and packing unit arrangement, providing adaptability to different treatment conditions while maintaining relatively simple installation through standardized modular components
Solution Approach 2:
The bracket groups and packing units are pre-configured with standardized connection interfaces and adjustable mechanisms, allowing for quick installation and future adjustments without requiring complex assembly procedures, thus resolving the contradiction between installation simplicity and adaptability
Data Source
AI summary
The present disclosure provides a strip-shaped sponge biological-packing mechanism, which comprises planar bracket groups distributed longitudinally, and the planar bracket groups include at least three parallel brackets. Packing units are arranged between upper and lower adjacent brackets, and the packing unit includes a sponge with a strip-shaped structure, two sides of the sponge are respectively provided with a tension belt, and a plurality of fasteners are arranged between two tension belts, two ends of the tension belt are respectively fixedly provided with a fastening, and the fastenings at both ends of the tension belt are detachably connected with two brackets respectively. The present disclosure also provides an installation method and a dynamic adjustment method of the strip-shaped sponge biological-packing mechanism.