Piston Pump Seal Ring With Stroke-Activated Refill Flowpath

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Solution Overview

Problem

Existing lubrication systems for machinery face challenges in delivering precise, measured amounts of lubricant fluid to specific locations, often resulting in either under- or over-lubrication, and require frequent maintenance to prevent wear and corrosion.

Innovation Solution

A single-stroke pump system with a piston and seal ring configuration that allows for efficient fluid displacement during the forward stroke and refill during the return stroke, ensuring consistent lubricant delivery and system reset for each cycle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional lubrication system delivers lubricant fluid, then the machinery components are lubricated, but the precision of lubricant delivery is insufficient resulting in under- or over-lubrication

Engineering Contradiction:
Improvelubricant delivery precisionVSAvoidlubrication consistency
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces conventional mechanical lubrication delivery systems with a pressure-driven fluid injection system. The system uses pressure buildup within a containment structure to force lubricant through an outlet, eliminating the need for complex mechanical timing and delivery mechanisms. This substitution enables precise control of lubricant delivery through pressure regulation rather than mechanical means, directly addressing the precision and consistency problems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes pressure as a controllable parameter to regulate lubricant delivery. By controlling the pressure buildup within the containment structure and the timing of pressure release, the system achieves precise delivery of measured amounts of lubricant. The transition from constant mechanical delivery to pressure-based variable delivery allows for accurate dosing, preventing both under- and over-lubrication.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If lubricant is delivered frequently to prevent wear and corrosion, then component protection is improved, but maintenance requirements increase

Engineering Contradiction:
Improvecomponent protectionVSAvoidmaintenance frequency
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The patent implements a periodic lubrication delivery mechanism where lubricant is injected at specific intervals based on pressure cycle completion. The system accumulates pressure during a charging phase, then releases it to deliver lubricant, then repeats the cycle. This periodic action ensures components receive lubrication at optimal intervals without requiring continuous monitoring or frequent maintenance, as the system self-regulates through its pressure-based timing mechanism.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The lubrication system is designed to operate autonomously using pressure buildup and release cycles. Once initialized, the system self-regulates lubricant delivery through its inherent pressure dynamics without requiring external control or frequent maintenance intervention. The containment structure and outlet mechanism work together to automatically deliver measured amounts of lubricant when pressure thresholds are reached, reducing maintenance burden while ensuring consistent component protection.

Inventive Principle:
Principle #25Self-service

3Reliability

If a seal ring maintains constant sealing contact with the pump rod, then sealing effectiveness is improved, but friction and wear increase

Engineering Contradiction:
Improvesealing effectivenessVSAvoidfriction and wear
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs a dynamic seal ring design that moves axially along the pump rod rather than maintaining constant contact. During the forward stroke, the seal ring engages with the pump rod to prevent backflow. During the return stroke, the seal ring disengages from the pump rod to reduce friction. This dynamic engagement and disengagement mechanism maintains sealing effectiveness during pressure buildup while minimizing friction and wear during the refill phase.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The seal ring operates in periodic cycles of engagement and disengagement corresponding to the pump's forward and return strokes. During the forward stroke when pressure buildup occurs, the seal ring is engaged to maintain sealing. During the return stroke when pressure is relieved, the seal ring disengages to minimize contact friction. This periodic action pattern ensures sealing is active only when needed for pressure containment, reducing overall friction and wear while maintaining sealing effectiveness during the critical pressurization phase.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures precise lubricant distribution, reduces maintenance needs, and maintains system efficiency by allowing for controlled pressure build-up and release, optimizing lubricant usage and extending the lifespan of machinery components.

Implementation Method 1

the seal ring and the transition portion decrease a volume in a pump chamber during a forward stroke of the pump rod

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

the first end of the seal ring sealingly abuts the transition portion of the pump rod

Methodology Applied
Scientific EffectNormal force: Force

Data Source

PatentEP3478967B1Piston pump and seal ring
Publication Date: 2021.04.21 GRACO MINNESTOA INC
  • EP3478967B1 patent drawingFigure 1
  • EP3478967B1 patent drawingFigure 2
  • EP3478967B1 patent drawingFigure 3A

AI summary

A piston for a single-stroke pump (20) includes a pump rod(68), a seal ring (70) extending around the pump rod (68) and having a central bore (88), and a retaining device (72) disposed on the pump rod (68) and retaining the seal ring (70) on the pump rod(68). In a forward stroke, the seal ring (70) is in a first position whereby the seal ring (70) sealingly engages the pump rod (68) such that the seal ring (70) and the pump rod (68) drive a fluid out of a pump chamber (50). When transitioning to a return stroke, the seal ring (70) is maintained still relative to a pump cylinder (30) until the retaining device (72) engages the seal ring (70), such that the seal ring (70) is in a second position. With the seal ring (70) in the second position, a flow path is opened between the seal ring (70) and the pump rod (68), allowing fluid to flow into the pump chamber (50) to prime the pump with the next pump cycle.