Structural Collar Assembly for Lateral Roof Support Strength
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Solution Overview
Problem
Existing support structures for secondary or alternate roofs lack sufficient lateral support strength, making it challenging to securely attach and stabilize additional roof systems over existing structures without compromising the mechanical integrity of the original roof.
Innovation Solution
A structural collar system comprising two substantially flat portions with a bend portion that wraps around a support structure, providing pinch points for secure attachment and enhancing lateral support strength by aligning holes for fastening, which can be fabricated from sheet metal to match the shape and angle of the support structure.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If the collar is formed from a single sheet metal, then manufacturing complexity is reduced, but achieving precise alignment and binding at pinch points becomes more difficult
Solution Approach 1:
The collar is pre-formed with specific geometric features including the bend portion at predetermined angles and the flat portions with integrated alignment features. This preliminary shaping ensures that when the collar is installed, the components align automatically at the pinch points without requiring complex adjustment or multiple assembly steps, thus maintaining both manufacturing simplicity and installation precision.
Data Source
AI summary
Technologies and implementations for a support collar facilitating various mechanical strengths is provided.