Structural Hydrogel Electrolyte for Dendrite-Stable Rechargeable Cells

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Solution Overview

Problem

Conventional energy-storage devices suffer from limited lifespan due to material and structural degradation, which causes heating and expansion during charging or discharging, and contraction when not in use.

Innovation Solution

A rechargeable energy-storage device comprising an anode, cathode, and a structural hydrogel with hydrophilic and hydrophobic segments, saturated with an electrolyte, and a porous carbon material between the anode and cathode, which allows ion and charge passage without requiring an ionic separation barrier.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If conventional energy-storage devices use traditional materials and structures, then they can provide basic energy storage function, but they suffer from limited lifespan due to material degradation and structural changes during charging/discharging cycles

Engineering Contradiction:
ImprovelifespanVSAvoidmaterial degradation
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The patent changes the physical and chemical parameters of the electrolyte system by introducing a hydrogel with specific hydrophilic-hydrophobic segment ratios, controlling the degree of hydrolysis (30-45%), and adjusting crosslinking density. These parameter changes create a stable gel structure that prevents material degradation while maintaining energy storage function over extended cycles

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material design by combining hydrophilic segments (providing ion conduction pathways) and hydrophobic segments (providing structural stability) within the hydrogel matrix. This composite structure at the molecular level creates a material that simultaneously achieves reliability and extended lifespan by preventing both chemical degradation and structural collapse

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional energy-storage devices use traditional electrolyte systems, then they can achieve adequate ion conduction, but they require additional components such as ionic separation barriers and membranes that increase device complexity

Engineering Contradiction:
Improvenumber of componentsVSAvoidionic conduction stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent merges multiple functions into the hydrogel electrolyte itself: it simultaneously serves as the ion conduction medium, the structural support replacing traditional membranes and separators, and the electrolyte reservoir. This consolidation eliminates the need for separate ionic separation barriers and membranes, reducing device complexity while maintaining reliable ionic conduction through the hydrogel's intrinsic gel structure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hydrogel electrolyte is designed to perform multiple functions universally: it provides ion conduction pathways through its hydrophilic segments, maintains structural integrity replacing traditional membranes, prevents dendrite growth through its gel matrix, and serves as the electrolyte medium. This multi-functional design eliminates the need for separate specialized components

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If conventional energy-storage devices operate at high charge/discharge rates, then they can provide high power output, but they generate excessive heat and expand during charging causing safety issues

Engineering Contradiction:
Improvecharge/discharge rateVSAvoidheat generation and expansion
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent changes the thermal and mechanical parameters of the electrolyte system through the hydrogel's specific composition (30-45% hydrolysis degree, controlled crosslinking density) and structure (hydrophilic-hydrophobic segment ratio). These parameter changes enable the hydrogel to maintain structural stability and suppress thermal expansion during high-rate charging, while the hydrophilic segments facilitate rapid ion conduction for high power output

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent addresses thermal expansion by designing the hydrogel with a balanced hydrophilic-hydrophobic segment structure where the hydrophobic segments provide structural rigidity that counteracts thermal expansion during charging. The crosslinked gel network maintains dimensional stability while the hydrophilic segments allow continued ion conduction, enabling high power operation without excessive expansion or heat generation

Inventive Principle:
Principle #37Thermal expansion

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enhances lifespan and safety by providing a conductive path for ions and electrons, suppressing dendrite growth, and maintaining structural integrity, while eliminating the need for a membrane, thus improving conductivity and stability.

Implementation Method 1

the structural hydrogel is configured to provide a path for ions and charge to pass between the anode and the cathode

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

a porous carbon material disposed between the anode and the cathode

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

the structural hydrogel having hydrophilic segments and hydrophobic segments

Methodology Applied
Scientific EffectHydrogel structure: Hydrogel

Data Source

PatentUS20250329779A1Rechargeable Energy-Storage Device Including Partially-Hydrolyzed Structural Hydrogel
Publication Date: 2025.10.23 EPSTEIN SCOTT M
  • US20250329779A1 patent drawing
  • US20250329779A1 patent drawing
  • US20250329779A1 patent drawing

AI summary

A rechargeable energy-storage device includes an anode; a cathode; and a structural hydrogel disposed between the anode and the cathode, the structural hydrogel comprising a partially hydrolyzed polymer having hydrophilic segments and hydrophobic segments, the hydrophilic segments comprising hydrolyzed segments of the partially hydrolyzed polymer, the hydrophobic segments comprising non-hydrolyzed segments of the partially hydrolyzed polymer.