Structured Light Projection Module Speckle Pattern Uniformity

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current structured light projection modules face challenges in achieving uniformity in power consumption, density distribution, and non-correlation of the projection pattern, which affects the accuracy and field-of-view of depth images in depth cameras.

Innovation Solution

A structured light projection module that uses a light source array with sub-light sources arranged in a two-dimensional pattern, a lens to converge the beams, and a diffractive optical element to form a structured light speckle pattern through the staggered superposition of secondary speckle patterns, ensuring uniform distribution and increased non-correlation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single light source and single DOE are used to generate structured light pattern, then the structure is simple, but the density distribution is non-uniform and non-correlation is insufficient

Engineering Contradiction:
Improvestructure simplicityVSAvoiddensity distribution uniformity and non-correlation
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent divides a single light source system into multiple sub-light sources (e.g., multiple VCSELs or LED arrays) arranged in specific patterns. Each sub-light source generates its own speckle pattern through a corresponding DOE, and these patterns are superimposed to form the final structured light pattern. This segmentation improves density distribution uniformity and enhances non-correlation properties.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs multiple DOEs with different diffraction characteristics or multiple light sources with different spectral properties to generate composite structured light patterns. The superposition of patterns from different sources creates improved non-correlation and more uniform density distribution while maintaining system functionality.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If multiple light sources are used to increase field-of-view and improve pattern distribution, then the projection performance is enhanced, but the power consumption increases

Engineering Contradiction:
Improvefield-of-view and pattern distributionVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic control of multiple sub-light sources, where not all sources operate continuously. Instead, different subsets of sub-light sources are activated based on the required field-of-view and projection requirements. This dynamic activation strategy maintains high projection performance while reducing overall power consumption by keeping only necessary sources active at any given time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses a larger array of sub-light sources than strictly necessary for minimum functionality, but operates only a partial subset of these sources simultaneously. This allows the system to achieve high field-of-view and improved pattern distribution when needed, while consuming less power by activating only the required number of sources for each specific application scenario.

Inventive Principle:
Principle #16Partial or excessive action

3Measurement precision

If high intensity light is used to increase pattern contrast for better calculation accuracy, then the measurement accuracy is improved, but laser safety problems occur due to zero-order diffraction

Engineering Contradiction:
Improvecalculation accuracyVSAvoidlaser safety
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent divides the light emission into multiple sub-light sources, each operating at lower intensity individually. When their speckle patterns are superimposed, the overall pattern contrast is sufficient for accurate depth calculation, but no single source reaches the intensity levels that cause hazardous zero-order diffraction effects, thereby improving safety.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges multiple low-intensity light sources to achieve the effective pattern contrast needed for accurate measurement. The combined effect of multiple diffuse speckle patterns provides sufficient signal strength for calculation accuracy without the concentrated high intensity that creates laser safety hazards from zero-order diffraction.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the density distribution and non-correlation of the structured light speckle patterns, enhancing the accuracy and field-of-view of depth images while reducing power consumption by optimizing the arrangement of sub-light sources and diffractive optical elements.

Implementation Method 1

a lens, used for receiving and converging the array beams

Methodology Applied
Scientific EffectConvergence: Focusing

Implementation Method 2

a diffractive optical element, used for receiving the array beams emitted after being converged by the lens and projecting structured light speckle pattern beams

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 3

A structured light speckle pattern is formed through staggered superposition of at least two secondary structured light speckle patterns

Methodology Applied
Scientific EffectSuperposition: Interference

Data Source

PatentUS11543671B2Structured light projection module and depth camera
Publication Date: 2023.01.03 SHENZHEN ORBBEC CO LTD
  • US11543671B2 patent drawing
  • US11543671B2 patent drawing
  • US11543671B2 patent drawing

AI summary

A structured light projection module and a depth camera are provided. The structured light projection module includes: a light source array including a plurality of sub-light sources arranged in a two-dimensional pattern and configured to transmit array beams corresponding to the two-dimensional pattern; a lens configured to receive and converge the array beams; and a diffractive optical element configured to receive the array beams that are emitted after being converged by the lens and project beams in a structured light speckle pattern. The structured light speckle pattern is formed through staggered superposition of at least two secondary structured light speckle patterns. Each secondary structured light speckle pattern is formed through a tiling arrangement of multiple sub-speckle patterns generated by a portion of the sub-light sources, and comprises speckles formed by diffracting an individual sub-light source via the diffractive optical element.