Structured Reflector Light Recycling Backlight

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current light recycling systems for liquid crystal displays face challenges in achieving uniform illumination and efficient light recycling due to limitations in the design of reflective polarizers and structured reflectors, which affect the emission and redirection of light angles.

Innovation Solution

A recycling backlight system comprising a reflective polarizer, a structured reflector, and a lightguide, where the structured reflector is configured to retroreflect and redirect light within specific angles relative to the polarizer's normal axis, optimizing light emission and redirection to enhance luminance and uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional reflective polarizer and structured reflector are used in a recycling backlight system, then the basic light recycling function is achieved, but the off-axis luminance and light recycling efficiency are insufficient

Engineering Contradiction:
Improvelight recycling efficiencyVSAvoidoff-axis luminance
Core Design Contradiction:
Loss of energyVSIllumination intensity

Solution Approach 1:

The structured reflector is divided into multiple zones with different geometries (e.g., first structured region with one orientation, second structured region with another orientation) to handle different light angles separately. This segmentation allows each zone to optimize for specific angular ranges, improving overall light recycling efficiency while maintaining uniform off-axis luminance distribution.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the structured reflector are given different local optical properties through varying prism geometries, orientations, or depths. This local quality variation enables the reflector to redirect light from different incident angles to appropriate exit angles, simultaneously improving light recycling efficiency for axial light and maintaining off-axis luminance uniformity.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the structured reflector redirects light to within 30 degrees of the normal axis, then axial luminance is improved, but the complexity of the reflector design increases

Engineering Contradiction:
Improveaxial luminanceVSAvoidreflector design complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The structured reflector design incorporates dynamic angular redirection capabilities where the prism geometries are specifically engineered to redirect incident light from various angles into a concentrated output range within 30 degrees of the normal axis. This dynamic angular control enhances axial luminance without requiring additional optical components, thereby managing design complexity through integrated geometric optimization.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the lightguide extracts light over a wide range of emission angles, then the viewing angle is improved, but the uniformity of illumination decreases

Engineering Contradiction:
Improveviewing angleVSAvoidillumination uniformity
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The structured reflector employs asymmetric prism geometries and orientations in different zones to compensate for the wide emission angle range. By creating asymmetric redirection patterns, the system maintains illumination uniformity across the display while still supporting broad viewing angles through the lightguide's inherent wide-angle extraction capability.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly improves off-axis luminance and axial luminance, increasing light recycling efficiency and uniformity by redirecting light within 30 degrees of the normal axis, thereby enhancing the display's illumination performance.

Implementation Method 1

The structured reflector is configured to retroreflect light at a second range of angles φ measured with respect to a normal axis of the reflective polarizer

Methodology Applied
Scientific EffectRetroreflection: Retroreflector

Implementation Method 2

The structured reflector is also configured to redirect light from a third range of angles ψ, measured with respect to the normal axis of the reflective polarizer, to within 30 degrees of the normal axis of the reflective polarizer

Methodology Applied
Scientific EffectLight redirection: Reflection

Implementation Method 3

Displays such as liquid crystal displays that rely on polarization manipulation to form images may use efficient light recycling cavities in order to convert light of an unusable polarization (e.g. light that would be otherwise absorbed by the liquid crystal module) into light of a usable polarization

Methodology Applied
Scientific EffectPolarization manipulation: Polarisation

Implementation Method 4

The lightguide has a first range of emission angles θ for light coupled into the input surface and extracted from the lightguide, the range of emission angles θ measured with respect to a normal axis of the reflective polarizer

Methodology Applied
Scientific EffectLight coupling and extraction: Refraction

Data Source

PatentUS10606124B2Recycling backlight including structured reflector
Publication Date: 2020.03.31 3M INNOVATIVE PROPERTIES CO
  • US10606124B2 patent drawing
  • US10606124B2 patent drawing
  • US10606124B2 patent drawing

AI summary

Recycling backlights are described. More specifically, recycling backlights including structured reflectors are described. The structured reflector redirects light at least for angles emitted from a lightguide and retroreflects other light, the retroreflected light having incidence angles not emitted by the lightguide.