Structured UV Light Distribution for Catheter Puncture-Site Disinfection

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Solution Overview

Problem

Existing UV light devices for disinfecting catheter puncture sites are large, costly, and struggle with non-uniform UV light distribution, especially when catheters shade the skin, making continuous disinfection difficult and ineffective.

Innovation Solution

A compact UV light distribution element with a disc-shaped design, using UV-transparent materials and structured surfaces to scatter light uniformly over a defined area, ensuring homogeneous UV irradiation around the catheter puncture site.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a spot UV source is used, then the device structure is simple, but only relatively small areas can be irradiated and areas on the skin are shaded by the catheter

Engineering Contradiction:
Improvedevice structureVSAvoidirradiated area
Core Design Contradiction:
Device complexityVSArea of stationary object

Solution Approach 1:

The patent transitions from a point-source UV irradiation approach to a surface-mounted UV irradiation approach. By positioning the UV light source on the skin surface rather than above it, the light can spread laterally across the skin surface, illuminating areas that would otherwise be shaded by the catheter. This dimensional change in light source positioning enables broader coverage while maintaining simple device structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a UV light source is used for disinfection, then germ reduction is achieved, but continuous disinfection over entire dwell time is not possible or practical

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidcontinuous disinfection duration
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent applies preliminary action by establishing continuous UV irradiation capability from the outset. The UV light source is positioned and configured to provide continuous disinfection coverage throughout the entire catheter dwell time, rather than requiring intermittent or post-procedure treatment. This preliminary setup enables uninterrupted germ reduction during the critical period when the catheter is in place.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If most materials are used for optical elements, then manufacturing is easier, but they are not or not sufficiently transparent to UV light having wavelengths below 300 nm

Engineering Contradiction:
Improveoptical element manufacturingVSAvoidUV light transmission
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the material parameter of the optical element from conventional transparent materials to UV-transparent materials specifically designed for wavelengths below 300 nm. This parameter change in material composition allows the optical element to transmit UV light effectively while remaining manufacturable using established processes for specialized UV-optical materials.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides effective, continuous germ reduction at the puncture site by ensuring uniform UV light distribution, minimizing shading, and maintaining a safe light intensity to prevent skin damage, thus enhancing disinfection efficacy.

Implementation Method 1

a light distribution element for generating a uniform distribution of the UV light within the predetermined application area

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

The light distribution element comprises a material which is transparent or at least largely transparent for the light emitted by the light source. In particular, the material of the light distribution element has an absorption and/or scattering of less than 10% per centimeter

Methodology Applied
Scientific EffectLight transmission: Absorption (EM radiation)

Data Source

PatentUS20250269200A1Illumination device having light distribution element for irradiation using UV light and treatment system for irradiation using UV light
Publication Date: 2025.08.28 SCHOTT AG
  • US20250269200A1 patent drawing
  • US20250269200A1 patent drawing
  • US20250269200A1 patent drawing

AI summary

An illumination device having a light source which emits light at a wavelength of 180 nm to 360 nm, and a light distribution element having two opposing lateral surfaces is provided. The light distribution element includes a transparent or largely transparent material to the light coupled in. The light of the light source is coupled into the light distribution element and emerges from a lateral surface of the light distribution element which has structures for scattering the light coupled in, to deflect the light so that it emerges from a lateral surface. The light distribution element has a passage opening, which extends from one lateral surface of the light distribution element to the another lateral surface and is formed as a passage for a catheter. A device for sterilizing the skin, having the illumination device and a catheter is also disclosed.