Strut Framework Bone Graft Containment with Plate Fixation

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Solution Overview

Problem

Bone grafts often fail to remain in place at the target site during healing due to the lack of a containment device, leading to ineffective integration with the surrounding bone.

Innovation Solution

A bone graft containment device with a strut framework designed to match the outer surface of a target bone, featuring a mesh structure for vascularization and a fixation plate attachment system to stabilize the graft in place, which can be customized using 3D printing for precise patient anatomy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a bone graft is placed without a containment device, then the placement procedure is simple, but the graft falls away from the target site and fails to integrate with the healing bone

Engineering Contradiction:
Improvegraft retention at target siteVSAvoidcontainment device structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The containment device is divided into multiple struts that form a framework structure, allowing the device to be customized to fit specific bone defect geometries while maintaining structural integrity for reliable graft retention

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bone graft material is contained within the strut framework structure, with the graft nested inside the three-dimensional framework that provides both containment and structural support

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If a containment device is added to hold the bone graft, then the graft remains at the target site, but the device requires additional components and complexity

Engineering Contradiction:
Improvegraft containmentVSAvoiddevice components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The containment function and the fixation function are merged into a single integrated device. The strut framework provides both graft containment and structural support, eliminating the need for separate containment and fixation components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The strut framework serves multiple functions simultaneously: it contains the bone graft material, provides structural support, allows for customization to match bone geometry, and enables fixation to the underlying bone structure

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a custom-shaped containment device is used to match the target bone surface, then the graft is retained effectively, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvegraft retentionVSAvoidcustom device fabrication
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The device geometry parameters can be customized to match specific patient anatomy and defect characteristics. The modular strut framework allows for adjustment of dimensions, shape, and configuration to achieve optimal fit and retention for each unique case

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The strut framework can be locally customized to match the specific geometry of the bone defect and surrounding anatomy. Different regions of the framework can have varying strut densities, orientations, and dimensions to optimize both retention and integration with the target bone surface

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11207185B2Splitting attachment for graft containment cage
Publication Date: 2021.12.28 DEPUY SYNTHES PROD INC
  • US11207185B2 patent drawing
  • US11207185B2 patent drawing

AI summary

A bone graft containment device includes a body extending longitudinally from a first end to a second end. The body is defined via a strut framework sized and shaped to correspond to an outer surface of a target bone. The strut framework defines an interior space configured to receive a bone graft or bone graft substitute material. The device also includes a first grasping structure and a second grasping structure extending from an exterior of the body. The first and second grasping structures are configured to receive a bone fixation plate therebetween.