Vehicle Strut Mount with Motor-Driven Leadscrew for Camber Adjustment

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Solution Overview

Problem

Adjusting the camber angle of a vehicle's wheel to improve handling during turns is difficult and time-consuming, often requiring disassembly of components and can lead to uneven tire wear.

Innovation Solution

A system comprising a leadscrew, a strut movable along the leadscrew, and a motor connected to a rotating shaft, actuated by a computer to adjust the camber angle based on user input, allowing for automatic adjustment without manual disassembly, and includes a shock absorber and steering knuckle for precise control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual adjustment of camber angle is performed, then handling during turns is improved, but adjustment time and complexity increase

Engineering Contradiction:
Improveease of camber adjustmentVSAvoidadjustment time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical adjustment with an automated motor-driven leadscrew system. The motor automatically rotates the leadscrew to move the strut to the desired camber position, eliminating the need for manual disassembly and adjustment operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-adjustment through automated control. The computer-controlled motor system automatically positions the strut based on input parameters, allowing the vehicle to adjust its own camber angle without external intervention or manual operation.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If camber angle is adjusted for track driving, then handling performance is improved, but tire wear increases

Engineering Contradiction:
Improvehandling performanceVSAvoidtire wear
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The patent implements dynamic adjustment of camber angle based on driving conditions. The system can switch between different camber positions (conventional driving vs. track driving modes), optimizing tire contact and handling performance for each condition while minimizing unnecessary wear during normal operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the camber angle parameter dynamically according to the selected operation mode. By adjusting this geometric parameter only when needed (track mode) and returning to neutral position for conventional driving, the system optimizes performance while reducing overall tire wear.

Inventive Principle:
Principle #35Parameter changes

3Extent of automation

If automated motor-driven adjustment is implemented, then adjustment ease is improved, but device complexity increases

Engineering Contradiction:
Improveautomation levelVSAvoidsystem complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The motor-driven leadscrew mechanism serves multiple functions: it adjusts camber angle, maintains positional stability, and can be integrated with existing suspension systems. This multi-functionality justifies the added complexity by providing automated control without requiring entirely separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy adjustment of the camber angle to improve handling during turns while minimizing tire wear by evenly distributing tire contact with the road, and allows for seamless switching between different operation modes such as conventional driving and track driving.

Implementation Method 1

a leadscrew, a strut movable along the leadscrew upon rotation of the leadscrew

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 2

a motor drivably connected to a rotating shaft that is mounted to the leadscrew

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

The assembly can further include a shock absorber disposed between the wheel and the strut

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Data Source

PatentUS10814687B2Vehicle strut mount
Publication Date: 2020.10.27 FORD GLOBAL TECH LLC
  • US10814687B2 patent drawing
  • US10814687B2 patent drawing
  • US10814687B2 patent drawing

AI summary

An assembly includes a leadscrew, a strut, and a motor. The strut is movable along the leadscrew upon rotation of the leadscrew. A camber angle of a wheel is changeable according to movement of the strut along the leadscrew. The motor is drivably connected to a rotating shaft that is mounted to the leadscrew.