Rotary Cleaning Apparatus for Studded Surfaces

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional methods for cleaning surfaces with multiple protruding studs are inefficient and labor-intensive, as they require a slow and precise cleaning motion to avoid damaging the studs or the cleaning implement, making it time-consuming to clean the small spaces between them.

Innovation Solution

An apparatus comprising a top plate and a bottom plate with stud engagement portions, connected to a rotary power tool via a drive assembly, which translates rotational force into linear motion for a buffing pad to clean the surface effectively around the studs, allowing for simultaneous cleaning between and around protrusions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional hand cleaning methods are used to avoid studs, then damage to studs or cleaning implement is prevented, but cleaning efficiency and productivity are significantly reduced

Engineering Contradiction:
Improveprevention of damage to studs or cleaning implementVSAvoidcleaning efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent introduces a specialized cleaning apparatus with a platform and engagement portions that act as an intermediary between the cleaning implement and the studs. The engagement portions fit over the studs to provide a protective interface, allowing the buffing pad to clean the surface without direct contact with the studs, thus preventing damage while enabling efficient power tool operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If slow and precise cleaning motion is used to avoid studs, then damage to studs or cleaning implement is prevented, but cleaning time is significantly increased

Engineering Contradiction:
Improveprevention of damage to studs or cleaning implementVSAvoidcleaning time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The engagement portions of the platform serve as intermediaries that fit over the studs, eliminating the need for slow, precise manual avoidance maneuvers. This allows the operator to use faster power tool cleaning methods while the engagement portions protect the studs from damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The apparatus transitions from static manual cleaning to dynamic power tool operation. The rotating buffing pad driven by the power tool provides rapid cleaning action, while the platform with engagement portions maintains stability and protection during the dynamic cleaning process.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If manual cleaning around each stud is performed, then precise cleaning is achieved, but labor intensity and operational complexity increase

Engineering Contradiction:
Improvecleaning precisionVSAvoidoperational simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent merges multiple cleaning operations into a single unified action. Instead of manually cleaning around each stud separately, the platform with its engagement portions allows one power tool operation to clean the entire surface area between and around multiple studs simultaneously, greatly simplifying the operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The platform serves multiple functions: it provides a stable base for the power tool, incorporates engagement portions to protect studs, and supports the buffing pad for cleaning. This multi-functional design eliminates the need for separate tools or techniques for different cleaning scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If power tools are used for cleaning, then cleaning speed and productivity increase, but risk of damaging studs or the tool increases

Engineering Contradiction:
Improvecleaning speedVSAvoidprevention of damage to studs or tool
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The engagement portions of the platform act as protective intermediaries between the power tool and the studs. They fit over the studs to prevent the rotating buffing pad or power tool components from directly contacting and damaging the studs, while still allowing efficient power tool operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The engagement portions are designed to fit over the studs beforehand, providing a protective cushion or barrier before the power tool cleaning operation begins. This pre-positioned protection prevents direct contact and potential damage during the high-speed cleaning process.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus significantly reduces cleaning time and increases efficiency by enabling the simultaneous cleaning of larger areas around multiple studs, providing additional stability and ease of use with reduced user exertion.

Implementation Method 1

a drive assembly for translating rotation movement from the rotary power tool to a linear force and applying the force to the bottom plate portion for movement of the buffing pad over the surface having multiple protruding studs

Methodology Applied
Scientific EffectRotational to linear motion conversion:

Implementation Method 2

the surface is cleaned by hand around the protruding studs... the surface is cleaned by going around each stud with a cleaning implement, such as, a rag, buffer, scraper

Methodology Applied
Scientific EffectMechanical abrasion: Abrasion

Data Source

PatentUS10507495B2Apparatus and method for cleaning a surface with multiple protruding studs
Publication Date: 2019.12.17 LE BLANC JOSEPH ROGER
  • US10507495B2 patent drawing
  • US10507495B2 patent drawing
  • US10507495B2 patent drawing

AI summary

The disclosure is directed at a method and apparatus for cleaning a surface having multiple protruding studs. The apparatus includes a top plate portion and a bottom plate portion along with a drive assembly which assists in moving the bottom plate portion with respect to the top plate portion. The drive assembly also translates rotational forces applied by a rotary tool to linear forces which are then applied to the bottom plate portion to clean the surface.