Dye-Sensitized Solar Cell Using Styryltriphenylamine Dye

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Solution Overview

Problem

Current solar cells face challenges with high manufacturing costs due to the need for high-purity silicon and low durability and efficiency of organic solar cells, while dye-sensitized solar cells using ruthenium complexes have resource limitations and stability issues.

Innovation Solution

A dye-sensitized photoelectric conversion element utilizing a conductive support with an oxide semiconductor electrode adsorbed by a dye represented by a specific formula, featuring a styryltriphenylamine structure for improved durability and electron transfer efficiency, combined with a charge transfer layer and counter electrode, to enhance photoelectric conversion efficiency and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If inorganic solar cells using high purity silicon are used, then photoelectric conversion efficiency is improved, but manufacturing cost increases due to complicated purification processes

Engineering Contradiction:
Improvephotoelectric conversion efficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The invention changes the material parameter from high-purity silicon to oxide semiconductor with lower purity requirements, and changes the sensing mechanism parameter from direct silicon photoelectric conversion to dye-sensitized photoelectric conversion, thereby achieving good photoelectric conversion efficiency without requiring complicated high-purity material preparation processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite structure combining oxide semiconductor and organic dye materials, where the oxide semiconductor provides the photoelectric conversion function and the organic dye enhances light absorption, achieving efficient photoelectric conversion without requiring high-purity silicon

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If organic solar cells are used, then manufacturing cost decreases and ease of manufacture is improved, but photoelectric conversion efficiency and durability worsen

Engineering Contradiction:
Improvemanufacturing costVSAvoidphotoelectric conversion efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The invention creates a composite material system combining oxide semiconductor and organic dye, where the oxide semiconductor provides structural stability and the organic dye provides efficient light absorption and photoelectric conversion, achieving both low cost and high efficiency

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention optimizes the molecular structure parameters of the organic dye (using styryltriphenylamine structure with specific substituents) to improve photoelectric conversion efficiency and durability while maintaining low manufacturing cost

Inventive Principle:
Principle #35Parameter changes

3Productivity

If ruthenium complex is used for dye sensitization, then photoelectric conversion efficiency is improved, but resource availability worsens due to supply uncertainty and high cost

Engineering Contradiction:
Improvephotoelectric conversion efficiencyVSAvoidresource availability
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The invention replaces expensive and scarce ruthenium complex with inexpensive and abundant organic dye materials, specifically styryltriphenylamine derivatives, which can be synthesized from readily available raw materials, thereby eliminating resource supply uncertainty and reducing cost

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention changes the chemical composition parameter from metal-based ruthenium complex to organic dye molecules, maintaining photoelectric conversion efficiency while improving resource availability and reducing cost

Inventive Principle:
Principle #35Parameter changes

4Productivity

If triphenylamine structure compound is used for dye sensitization, then photoelectric conversion efficiency is improved, but durability worsens due to oxidation resistance issues

Engineering Contradiction:
Improvephotoelectric conversion efficiencyVSAvoiddurability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention introduces electron-withdrawing groups at specific positions of the triphenylamine structure to create local electron-deficient regions that enhance oxidation resistance, while maintaining the overall photoelectric conversion efficiency of the molecule

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention modifies the electronic structure parameters of the triphenylamine compound by introducing electron-withdrawing groups, changing the electron distribution and HOMO-LUMO energy levels to improve both photoelectric conversion efficiency and oxidation resistance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high photoelectric conversion efficiency and durability, overcoming the limitations of existing solar cells by using a low-cost oxide semiconductor and a stable organic dye, with the styryltriphenylamine structure providing resistance to oxidation and efficient electron transfer.

Implementation Method 1

an oxide semiconductor electrode comprising an oxide semiconductor which is adsorbed with a dye

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

dye sensitized photoelectric conversion element

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Implementation Method 3

efficient conversion of sunlight to electricity

Methodology Applied
Scientific EffectPhotoelectric conversion: Photovoltaic Effect

Data Source

PatentUS7943848B2Photoelectric conversion element, method of manufacturing the same and solar cell
Publication Date: 2011.05.17 KONICA MINOLTA BUSINESS TECH INC
  • US7943848B2 patent drawing
  • US7943848B2 patent drawing
  • US7943848B2 patent drawing

AI summary

A photoelectric conversion element comprising an electrically conductive support having thereon an oxide semiconductor electrode comprising an oxide semiconductor which is adsorbed with a dye, and a counter electrode facing the oxide semiconductor electrode through a charge transfer layer, wherein the dye is represented by Formula (1):