Sub-Light Emitting Pixel Structure for Wide-Angle OLED Displays

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Solution Overview

Problem

Deposition defects in large-sized display apparatuses due to shadow mask deflection, making it difficult to apply thermal deposition processes effectively.

Innovation Solution

A method involving spray or coat liquid organic light emitting material using an inkjet device or nozzle coating device, forming a display apparatus with sub-light emitting portions spaced apart and higher than the main light emitting portions, replacing thermal deposition with banks to distinguish subpixels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If thermal deposition using shadow mask is used, then manufacturing process is established, but deposition defects increase in large-sized display apparatus

Engineering Contradiction:
Improvedeposition precisionVSAvoiddeflection of shadow mask
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent removes the shadow mask component entirely from the manufacturing process. Instead of using thermal deposition with a shadow mask, the invention employs a solution process where organic light-emitting materials are dissolved in solvents and deposited directly through printing or coating methods, eliminating the source of deflection and deposition defects in large-sized displays

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical thermal deposition system with a chemical solution process. Organic light-emitting materials are dissolved in solvents and applied using printing or coating techniques, substituting the mechanical shadow mask alignment and deposition process with a chemical solution-based approach that avoids deflection issues

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Illumination intensity

If sub-light emitting portion is disposed higher than main light emitting portion, then viewing angle is improved, but device complexity increases

Engineering Contradiction:
Improveviewing angleVSAvoidstructure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent introduces a vertical dimension (height difference) between the main light-emitting portion and the sub-light-emitting portion. By positioning the sub-light-emitting portion at a higher level, the structure creates additional light emission pathways at different angles, improving viewing angle without requiring complex lateral arrangements

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12550537B2Display apparatus including a sub-light emitting portion
Publication Date: 2026.02.10 LG DISPLAY CO LTD
  • US12550537B2 patent drawing
  • US12550537B2 patent drawing
  • US12550537B2 patent drawing

AI summary

A display apparatus is provided, which may improve a viewing angle. The display apparatus comprises a substrate provided with a plurality of subpixels, and a plurality of banks for distinguishing the plurality of subpixels on the substrate, wherein each of the plurality of subpixels includes a main light emitting portion provided between the plurality of banks, and a sub-light emitting portion spaced apart from the main light emitting portion and disposed to be higher than the main light emitting portion.