Automated Sub-Micron Measurement Target Selection

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Solution Overview

Problem

Current methods for measuring critical dimensions in semiconductor fabrication are time-consuming and limited, especially when dealing with the complexity of optical proximity correction and the need for increased measurement density, as they rely on manual selection of measurement targets by experienced engineers and are not efficient for simulating or predicting patterns at reducing wavelengths.

Innovation Solution

A system and method that automatically generate and process a large number of measurement targets, associating target measurement parameters, and utilize an interface and processor to receive design information, select measurement targets based on user-defined criteria, and perform measurements using tools like CD-SEM, thereby increasing measurement efficiency and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual selection of measurement targets by experienced engineers is used, then measurement expertise and target selection quality are improved, but measurement time and productivity are worsened

Engineering Contradiction:
Improvetarget selection qualityVSAvoidmeasurement throughput
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system enables automatic selection of measurement targets through computer-executable instructions that autonomously identify and select optimal measurement locations without human intervention, allowing the system to serve itself in the target selection process while maintaining quality standards

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the operational parameters from manual engineer judgment to automated algorithmic decision-making, using computational methods to evaluate and select measurement targets based on predefined criteria and objectives, thereby increasing throughput while maintaining selection quality

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If a large number of CD measurement targets are measured, then measurement coverage and data quality are improved, but measurement time is worsened

Engineering Contradiction:
Improvenumber of measurementsVSAvoidmeasurement time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The system performs preliminary automated selection and prioritization of measurement targets before actual measurement, pre-identifying the most critical targets that provide maximum information value, thereby enabling efficient measurement of a large number of targets without measuring all possible targets equally

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system segments the large set of measurement targets into priority groups based on their importance and information value, allowing the measurement process to focus on high-priority targets first and progressively move to lower-priority targets, optimizing the balance between measurement quantity and time consumption

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If OPC techniques are applied to improve pattern resolution, then printing accuracy is improved, but measurement complexity and simulation difficulty are worsened

Engineering Contradiction:
Improvepattern resolutionVSAvoidOPC simulation complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system introduces an automated target selection algorithm as an intermediary between the complex OPC process and the measurement process, translating the complex OPC patterns into identifiable measurement targets that can be automatically located and measured without requiring direct human interpretation of the complex patterns

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases the number of critical dimension measurements that can be performed in a reasonable time frame, improving the accuracy and efficiency of the fabrication process by automating the selection and processing of measurement targets, which is essential for advanced OPC techniques and pattern printing.

Implementation Method 1

The measurement of critical dimension includes directing a very narrow electron beam towards a measurement target

Methodology Applied
Scientific EffectElectron beam: Electron Beam

Data Source

PatentUS7587700B2Process monitoring system and method for processing a large number of sub-micron measurement targets
Publication Date: 2009.09.08 APPL MATERIALS ISRAEL LTD
  • US7587700B2 patent drawing
  • US7587700B2 patent drawing
  • US7587700B2 patent drawing

AI summary

The invention provides a method that includes the stages of: (i) receiving design information representative of a portion of an object that includes sub micron measurement targets, (ii) processing the received design information to provide a large number of measurement targets; and (iii) associating target measurement parameters to each of large number of measurement targets.The invention provides a system that includes: (i) an interface for receiving design information representative of a portion of a layer of an object that includes sub micron measurement targets; and (ii) a processor, coupled to the interface, for processing the received design information to provide a large number of measurement targets; and for associating target measurement parameters to each of large number of measurement targets.