Subcutaneous Screw Tether Insertion for Minimally Invasive Spinal Stabilization

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Solution Overview

Problem

Conventional spinal surgeries often require large incisions, extensive tissue retraction, leading to long recovery times, patient discomfort, increased risk of infection, and high expenses due to the need for muscle and ligament detachment and reattachment.

Innovation Solution

A method and apparatus involving subcutaneous screws with channels for tethers, allowing percutaneous insertion and tensioning of tethers between vertebrae to stabilize the spine, utilizing guidewires, trocars, sheaths, or cannulated rods for minimally invasive procedures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional spinal surgery methods are used with large incisions and extensive tissue retraction, then spinal stabilization can be achieved, but recovery time increases, patient discomfort increases, and infection risk increases

Engineering Contradiction:
Improvespinal stabilizationVSAvoidrecovery time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The surgical procedure is segmented into percutaneous steps where screws are inserted through separate small incisions rather than one large incision. Each screw placement is an independent minimal-access procedure, allowing spinal stabilization to be achieved through multiple small interventions rather than extensive open surgery.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Guidewires and trocars serve as intermediary tools that enable precise placement of screws through small percutaneous incisions. These intermediaries allow the surgeon to navigate and position fixation elements without requiring large incisions or extensive tissue retraction, thus maintaining stabilization reliability while reducing surgical trauma.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If conventional spinal surgery with extensive tissue retraction is performed, then spinal stabilization is achieved, but patient discomfort and infection risk increase

Engineering Contradiction:
Improvespinal stabilizationVSAvoidinfection risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The surgical approach is divided into multiple percutaneous insertion points, each with its own small incision. This segmentation limits the exposure of internal tissues to the external environment, reducing the surface area vulnerable to contamination and lowering overall infection risk while still achieving comprehensive spinal stabilization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Percutaneous guides and trocars act as sterile barriers and precise conduits that minimize direct contact between surgical instruments and deep tissue structures. This intermediary approach reduces the risk of introducing pathogens into the surgical site while maintaining accurate screw placement for reliable stabilization.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of time

If minimally invasive percutaneous methods are used for screw insertion, then recovery time and infection risk are reduced, but the complexity of tether insertion through subcutaneous screw heads increases

Engineering Contradiction:
Improverecovery timeVSAvoidtether insertion complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The screw heads are pre-configured with subcutaneous positioning and integrated tether insertion features during the manufacturing stage. This preliminary design ensures that the tether can be inserted through the screw head structure without requiring complex additional instrumentation or procedures, thus maintaining minimal invasiveness while managing insertion complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The screw design integrates multiple functions: structural fixation, percutaneous insertion capability, and built-in tether passage. This multi-functionality eliminates the need for separate tether insertion instruments or additional incisions, reducing overall procedural complexity despite the minimally invasive approach.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8206421B2Methods and devices for insertion of tethers through subcutaneous screw heads
Publication Date: 2012.06.26 WARSAW ORTHOPEDIC INC
  • US8206421B2 patent drawing
  • US8206421B2 patent drawing
  • US8206421B2 patent drawing

AI summary

A method of securing vertebrae includes inserting a first pedicle screw into a first pedicle of a first vertebra. The first pedicle screw includes a first channel running perpendicular to a first central axis of the first pedicle screw. The first pedicle screw has a first engagement structure. The method further includes inserting a second pedicle screw into a second pedicle of a second vertebra. The second pedicle screw includes a second channel running perpendicular to a second central axis of the second pedicle screw. The second pedicle screw has a second engagement structure. The method also includes inserting a guidewire through the first and second channels, threading a tether attached to an end of the guidewire through the first and second channels, securing the tether to the first pedicle screw, applying tension to the tether, and securing the tether to the second pedicle screw.