Sub-Gingival Intraoral Scanning Through Transparent Gingival Retraction

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Solution Overview

Problem

The process of generating intraoral scans for sub-gingival preparations is lengthy, painful for patients, and can damage gums, with manual adjustments by labs often resulting in incorrect geometry guesses and increased costs due to the need for repeated scans and manual manipulation of 3D models.

Innovation Solution

A method involving an optical scan that differentiates between first optical scan data associated with the sub-gingival surface of the tooth and second optical scan data associated with a material covering this surface, using a partially transparent material to hold the gum away from the sub-gingival surface during scanning, and adjusting scan data to account for refraction angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If retraction cord is packed under gums to expose margin line, then sub-gingival surface becomes accessible for scanning, but patient experiences pain and gum damage

Engineering Contradiction:
Improveaccess to sub-gingival margin lineVSAvoidgum damage and patient pain
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

A transparent material is introduced as an intermediary between the gingiva and the tooth surface. This material allows optical signals to pass through while maintaining separation between the gingiva and tooth, enabling scanning without direct mechanical manipulation of the gingiva that causes damage

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical retraction cord system with an optical-based scanning approach. Instead of using physical cords to retract and hold gingiva, the system uses optical signals that can penetrate the transparent material to capture sub-gingival surfaces without mechanical intrusion

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If multiple intraoral scans are taken to capture sub-gingival surface, then complete geometry is obtained, but scanning time increases significantly

Engineering Contradiction:
Improvecompleteness of tooth geometryVSAvoidscanning duration
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The transparent material is applied in advance to maintain consistent gingiva-tooth separation throughout the scanning process. This preliminary positioning eliminates the need for repeated scanning attempts that occur when gingiva collapses back over the margin line between scans

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent enables continuous scanning by maintaining stable exposure of the sub-gingival surface throughout the scanning process. The transparent material ensures consistent optical access without interruption from gingiva movement, allowing complete data capture in a single continuous scanning operation

Inventive Principle:
Principle #20Continuity of useful action

3Measurement precision

If manual manipulation of 3D model is performed to correct margin line, then model accuracy may be improved, but lab time and costs increase

Engineering Contradiction:
Improveaccuracy of margin lineVSAvoidlab processing speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The scanning system captures accurate sub-gingival surface geometry automatically without requiring subsequent manual intervention. The transparent material ensures complete and accurate capture of the margin line during scanning, making the data self-sufficient for direct use in prosthetic fabrication without needing lab technicians to manually correct or guess the margin line geometry

Inventive Principle:
Principle #25Self-service

4Measurement precision

If retraction cord is packed and then withdrawn for scanning, then sub-gingival surface is temporarily exposed, but gingiva collapses back over margin line

Engineering Contradiction:
Improveexposure of margin lineVSAvoidduration of surface exposure
Core Design Contradiction:
Measurement precisionVSDuration of action of stationary object

Solution Approach 1:

The transparent material serves as a sustained intermediary that maintains separation between gingiva and tooth throughout the scanning procedure. Unlike the temporary exposure achieved by withdrawn retraction cords, this material continuously holds the gingiva away, extending the useful exposure duration for complete scanning

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies the transparent material to create more separation than the minimum required for scanning. This excessive action ensures that even as scanning progresses, the gingiva remains sufficiently retracted to maintain clear optical access to the sub-gingival surface throughout the entire scanning duration

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves the accuracy and completeness of intraoral scans, reduces gum damage, and enhances the design of dental prosthetics by accurately capturing sub-gingival surfaces, thereby reducing time and costs.

Implementation Method 1

optical signals that are incident on the transparent material, that refract through the transparent material, and that are incident on a sub-gingival surface of a tooth

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20260069387A1Method for sub-gingival intraoral scanning
Publication Date: 2026.03.12 ALIGN TECHNOLOGY INC
  • US20260069387A1 patent drawing
  • US20260069387A1 patent drawing
  • US20260069387A1 patent drawing

AI summary

A system includes an optical probe with a sensing face. The optical probe to emit optical signals and receive reflected optical signals. The system includes a computing device, coupled to the optical probe, to receive intraoral scan data of a tooth. The intraoral scan data includes first optical scan data and second optical scan data. The computing device to process the received intraoral scan data to adjust the first optical scan data associated with a sub-gingival surface of the tooth based on the second optical scan data associated with a material covering the sub-gingival surface of the tooth. The computing device to generate a three-dimensional model that includes the sub-gingival surface of the tooth using the adjusted first optical scan data that is associated with the sub-gingival surface of the tooth.