Sublimable Treatment Liquid for Pattern-Safe Substrate Drying

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Solution Overview

Problem

Current substrate treating methods often fail to adequately dry substrates, leading to pattern collapse, especially when the patterns are fine, as they insufficiently suppress the collapse of the pattern formed on the substrate.

Innovation Solution

A substrate treating method involving a treatment liquid supply step, a solidified film forming step, and a sublimation step, where the treatment liquid contains a sublimable substance with a maximum positive partial charge of 0.22 or more and less than 0.34, forming a solidified film that effectively sublimates to dry the substrate while protecting the pattern.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional substrate treating methods are used for drying substrates, then the drying process is completed, but the pattern formed on the substrate collapses

Engineering Contradiction:
Improvedrying effectivenessVSAvoidpattern integrity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention changes the chemical parameter of the sublimable substance by specifying a maximum positive partial charge range of 0.22 or more and less than 0.34. This parameter optimization ensures the substance forms a solidified film that sublimates effectively without causing pattern collapse, resolving the contradiction between drying effectiveness and pattern integrity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention utilizes the phase transition of the sublimable substance from solid to gas (sublimation) to dry the substrate. The substance first forms a solidified film on the substrate, then sublimates completely, achieving effective drying while the controlled phase transition prevents pattern collapse

Inventive Principle:
Principle #36Phase transitions

2Manufacturing precision

If the pattern is made fine to increase precision, then the substrate treatment quality improves, but the pattern becomes more susceptible to collapse during drying

Engineering Contradiction:
Improvepattern finenessVSAvoidpattern collapse susceptibility
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The sublimable substance acts as an intermediary between the solvent and the pattern. It forms a solidified film that provides support during drying, and its specific partial charge range ensures it sublimates without disturbing fine patterns, allowing high-precision patterns to be dried successfully

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By optimizing the maximum positive partial charge of the sublimable substance to 0.22 or more and less than 0.34, the invention creates ideal interaction forces that protect fine patterns during drying while maintaining effective drying capability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method ensures appropriate drying of substrates while preventing pattern collapse, maintaining high treatment quality by forming a suitable solidified film that appropriately sublimates, thus effectively protecting the pattern formed on the substrate.

Implementation Method 1

a solidified film forming step of forming a solidified film containing the sublimable substance on the substrate by evaporating the solvent from the treatment liquid on the substrate

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

a sublimation step of sublimating the solidified film... The solidified film changes to gas without being a liquid

Methodology Applied
Scientific EffectSublimation: Sublimation

Data Source

PatentUS20240290635A1Substrate treating method, substrate treating apparatus, treatment liquid, and treatment liquid evaluation method
Publication Date: 2024.08.29 SCREEN HOLDINGS CO LTD
  • US20240290635A1 patent drawing
  • US20240290635A1 patent drawing
  • US20240290635A1 patent drawing

AI summary

The present invention relates to a substrate treating method, a substrate treating apparatus, a treatment liquid, and a treatment liquid evaluation method. The substrate treating method includes a treatment liquid supply step, a solidified film forming step, and a sublimation step. In the treatment liquid supply step, the treatment liquid is supplied to a substrate. The treatment liquid contains a sublimable substance and a solvent. In the solidified film forming step, the solvent evaporates from the treatment liquid on the substrate. In the solidified film forming step, a solidified film is formed on the substrate. The solidified film contains the sublimable substance. In the sublimation step, the solidified film sublimates. The substrate is dried by sublimation of the solidified film. Here, the sublimable substance has a maximum positive partial charge of 0.22 or more and less than 0.34.