Rigid Submarine Cable Joint for Multi-Core to Single-Core DC Links

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Solution Overview

Problem

There is a lack of connectors or joints on the market that can effectively connect a multi-core DC dynamic submarine power cable to a static submarine power cable on the seabed, necessitating two sets of buoyancy units and increased water column usage.

Innovation Solution

A rigid submarine power cable joint with a single opening for a multi-core dynamic submarine power cable and two openings for single core submarine power cables, featuring armour attachment structures for secure connection and a design that allows for jointing between multi-core and single core cables, including an optional optical fibre connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If two separate dynamic DC submarine power cables are used (one for each electric pole), then each cable can be independently designed and installed, but the system requires two sets of buoyancy units, anchoring, bend stiffeners, and other components, increasing device complexity and water column usage

Engineering Contradiction:
Improveconfigurability of DC cable systemVSAvoidnumber of buoyancy units and supporting components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines two separate single-core DC power cables into a single multi-core dynamic submarine power cable. The outer casing integrates multiple cable cores, sharing common buoyancy units, anchoring systems, and bend stiffeners, thereby reducing overall device complexity while maintaining DC system configurability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The multi-core dynamic submarine power cable serves multiple functions within a single structure: it carries multiple DC power cores, shares common protective and supporting components (buoyancy units, anchoring, bend stiffeners), and provides a unified interface for connection to offshore structures and seabed infrastructure

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If two separate dynamic DC submarine power cables are used, then each cable can be independently managed, but the system takes up a larger water column space

Engineering Contradiction:
ImproveDC cable system configurationVSAvoidwater column occupancy
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

By merging two separate single-core DC cables into one multi-core cable, the system occupies a smaller water column area. The combined cable structure consolidates the spatial footprint while maintaining the ability to configure DC power transmission systems

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If traditional connectors or joints are used for connecting dynamic and static submarine power cables, then existing technology can be applied, but no suitable connectors exist for multi-core DC dynamic cables to single-core static cables on the seabed

Engineering Contradiction:
Improveavailability of standard connectorsVSAvoidcompatibility with multi-core DC cable configuration
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The rigid submarine power cable joint acts as an intermediary component that bridges the multi-core DC dynamic submarine power cable and the single-core static submarine power cable on the seabed. This specialized joint enables connection between incompatible cable types and configurations that no existing standard connector can accommodate

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The jointing system is segmented into distinct functional components: the rigid joint structure itself, the armour attachment structures for securing cables, and the sealing mechanisms. This segmentation allows for specialized design of each component to handle the specific requirements of multi-core to single-core transitions

Inventive Principle:
Principle #1Segmentation

4Reliability

If a rigid submarine power cable joint with armour attachment structures is used, then secure and waterproof connections are ensured, but the joint structure becomes more complex

Engineering Contradiction:
Improveconnection security and waterproofingVSAvoidjoint structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The rigid joint applies armour attachment structures locally at specific points where cables enter and exit the joint. This localized approach provides necessary mechanical security and waterproofing at critical interfaces without requiring complex structures throughout the entire joint, balancing reliability with structural simplicity

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12431696B2Rigid submarine power cable joint
Publication Date: 2025.09.30 NKT HV CABLES AB
  • US12431696B2 patent drawing
  • US12431696B2 patent drawing
  • US12431696B2 patent drawing

AI summary

A rigid submarine power cable joint including: an outer casing having a first axial end face and a second axial end face at an opposite axial end of the outer casing relative to the first axial end face, wherein the first axial end face includes a single opening configured to receive a multi-core dynamic submarine power cable, and wherein the second axial end face includes two openings, each configured to receive a respective single core submarine power cable.