Submarine Reformer Gas Sensor Cooling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Submarines face challenges in safely monitoring escaping gases due to pressure fluctuations, which distort gas sensor readings and lead to unnecessary system shutdowns, and encapsulating a reformer to withstand pressure differences is space and weight intensive.

Innovation Solution

A submarine reformer design with integrated cooling fans and sensors at the gas outlet, along with an evaluation unit that accounts for sensor cross-sensitivities and ambient conditions, allows for reliable gas detection without requiring separate gas supply and reduces the need for pressure-resistant housing, optimizing weight and space usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If gas sensors are used to monitor escaping gases in the submarine, then gas detection capability is improved, but measurement precision deteriorates due to pressure fluctuations distorting sensor readings

Engineering Contradiction:
Improvegas detection capabilityVSAvoidsensor reading accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

A cooler is introduced as an intermediary component between the reformer and the gas sensors. The cooler stabilizes the temperature of the gas stream before it reaches the sensors, creating a controlled intermediate environment that isolates the sensors from the harmful pressure and temperature fluctuations in the submarine environment, thereby maintaining both detection capability and measurement precision

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system actively controls and stabilizes the temperature parameter of the gas stream passing through the cooler. By maintaining a constant temperature in the cooler, the system compensates for pressure fluctuations and ensures that sensor readings remain accurate despite changes in submarine ambient pressure

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the reformer is encapsulated in a pressure-tight housing to withstand pressure differences, then reliability is improved, but weight and volume increase significantly

Engineering Contradiction:
Improvepressure resistanceVSAvoidreformer housing weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The pressure-resistant function is extracted from the reformer housing and transferred to the submarine's existing pressure hull. The reformer housing itself is designed without pressure resistance requirements, allowing it to be much lighter and simpler, while the submarine's pressure hull continues to provide the necessary pressure containment for the entire internal environment

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The submarine's pressure hull serves a dual function: it maintains the pressure differential for the entire submarine environment and simultaneously protects internal components including the reformer from pressure effects. This eliminates the need for a separate pressure-resistant reformer housing

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If sensors are arranged at the gas outlet of the cooler or fan, then device complexity is reduced by eliminating separate gas supply, but temperature control becomes critical for reliable measurement

Engineering Contradiction:
Improvegas supply system complexityVSAvoidgas temperature control
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The gas transport function (fan) and gas cooling function (cooler) are merged into a single integrated system that directly feeds the gas stream to the sensors. This eliminates the need for separate gas supply lines and complex delivery mechanisms, simplifying the overall device while the cooler ensures temperature stabilization for reliable sensor operation

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the reliability of gas measurement results, reduces unnecessary system shutdowns, and conserves space and weight by controlling environmental conditions within the reformer housing, ensuring safe and efficient operation across varying pressure ranges.

Implementation Method 1

the reformer has at least one first cooler for cooling the air in the reformer housing

Methodology Applied
Scientific EffectCooling: Cooling

Implementation Method 2

the at least one first fan is designed to pass the air through the at least one first cooler

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentEP3585682B1Reformer monitoring on board a submarine
Publication Date: 2024.01.10 THYSSENKRUPP MARINE SYST GMBH

AI summary

The present invention relates to a submarine having a reformer, wherein the reformer has a reformer housing, wherein the reformer has at least one cooler for cooling the air in the reformer housing. The at least one first cooler is arranged in the interior of the reformer housing. The reformer has at least one first fan. The at least one first fan is designed to guide the air through the at least one first cooler. The reformer has a first sensor for a first gas. The at least one first sensor is arranged on the gas outlet of the at least one first fan.