Sub-mass Projectile Bearing Surface Auto-Loading

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Solution Overview

Problem

Existing sub-mass projectiles for firearms, which have a mass below the minimum standard, require additional mechanical or manual interventions to operate the firearm's loading action, and are not interchangeable with standard cartridges or firearms.

Innovation Solution

A sub-mass projectile system with a core having a lower mass than standard projectiles, and a force inducer with a bearing surface that increases resistive forces between the projectile and the firearm, allowing the projectile to operate the auto-loading action without modifications to the firearm.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If a sub-mass projectile with mass below the minimum standard is used, then the firearm can be used for training and non-lethal applications, but the projectile mass is insufficient to operate the auto-loading action of the firearm

Engineering Contradiction:
Improveprojectile massVSAvoidauto-loading operation
Core Design Contradiction:
Weight of moving objectVSEase of operation

Solution Approach 1:

The projectile is divided into two functional segments: a low-mass core for reduced recoil and a separate bearing surface component for generating operating forces. The core can be made of lightweight materials like plastic or rubber, while the bearing surface is a distinct structural element that interfaces with the firearm barrel to generate the necessary resistive forces for auto-loading operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bearing surface acts as an intermediary between the sub-mass projectile and the firearm system. It transfers and amplifies the interaction forces between the projectile and barrel, generating sufficient resistive forces despite the projectile's low mass. This intermediary component enables the projectile to operate the firearm's loading action without requiring modifications to the firearm itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If additional mechanical modifications such as telescopic extensions or sliding pistons are added to the cartridge case, then the sub-mass projectile can operate the firearm action, but the device complexity increases

Engineering Contradiction:
Improvefirearm loading actionVSAvoidcartridge case structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The complex mechanical modifications (telescopic extensions, sliding pistons, multiple primer systems) are extracted from the cartridge case design. Instead, the solution is achieved by modifying only the projectile itself with a bearing surface, thereby simplifying the overall system while maintaining functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The bearing surface on the projectile enables the sub-mass projectile to self-generate the necessary operating forces through its interaction with the firearm barrel. The projectile itself provides the mechanism for operating the loading action, eliminating the need for additional mechanical devices in the cartridge case.

Inventive Principle:
Principle #25Self-service

3Force

If the bearing surface outer diameter is increased relative to standard projectiles, then resistive forces are increased to compensate for low mass, but the projectile dimensions deviate from standard caliber specifications

Engineering Contradiction:
Improveresistive forcesVSAvoidprojectile dimensions
Core Design Contradiction:
ForceVSShape

Solution Approach 1:

The bearing surface is designed with locally enhanced properties - a larger outer diameter than standard projectiles - specifically at the region that interfaces with the firearm barrel. This localized dimensional variation allows the projectile to generate sufficient resistive forces while maintaining standard caliber dimensions in other critical areas for interchangeability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The solution moves from modifying projectile mass (one dimension) to modifying the bearing surface diameter (another dimension). By changing the dimensional parameter of the bearing surface rather than the overall projectile mass, the system achieves the necessary force generation while maintaining compatibility with standard firearm calibers.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of operation

If mechanized cartridge cases with multiple primer systems or pressurized gas are used, then sub-mass projectiles can operate the firearm, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improveloading action operationVSAvoidcartridge assembly
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The complex mechanical modifications (telescopic extensions, sliding pistons, multiple primer systems) are extracted from the cartridge case design. Instead, the solution is achieved by modifying only the projectile itself with a bearing surface, thereby simplifying the overall system while maintaining functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The bearing surface on the projectile enables the sub-mass projectile to self-generate the necessary operating forces through its interaction with the firearm barrel. The projectile itself provides the mechanism for operating the loading action, eliminating the need for additional mechanical devices in the cartridge case.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The sub-mass projectile system enables full functioning of automatic and semi-automatic loading actions, reduces felt recoil energy, and maintains accuracy and penetration control, all without requiring modifications to the firearm or overpressure charges.

Implementation Method 1

a bearing surface that increases resistive forces between the sub-mass projectile and the firearm

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

The bearing surface can bear against a surface of the firearm during operation so as to increase resistive forces

Methodology Applied
Scientific EffectNormal force: Force

Data Source

PatentUS12313358B2Sub-mass projectile for a firearm
Publication Date: 2025.05.27 SIMX TACTICAL SOLUTIONS INC
  • US12313358B2 patent drawing
  • US12313358B2 patent drawing
  • US12313358B2 patent drawing

AI summary

A sub-mass projectile for a standard, unmodified firearm, comprising a core formed from a malleable core material with at least a portion of the core material being a non-metal material. The core has a lower mass than a standard projectile for the standard, unmodified firearm. The core material has a mass and malleability that generates forces between the sub-mass projectile and the firearm that approximate operational forces of a standard mass projectile on the standard, unmodified firearm during operation.