Submersible Gas Diffusion Tubing for Stable Microscopic Bubbles

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing gas dissolution systems fail to produce consistent, microscopic-sized gas bubbles that remain entrained in water bodies due to buoyancy issues and inefficient mixing, leading to ineffective oxygen entrapment and increased energy consumption.

Innovation Solution

A submersible system comprising an upper unit with vortex winding and unwinding tubing and pressure gradient changes, and a lower unit with a filtering system, air intake, and submersible pump, to induce collisions and maintain microscopic bubbles in the fluid stream.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If compressed or pressurized gases are pumped through a fine bubble diffuser to increase gas dissolution, then gas dissolution efficiency is improved, but the gas bubbles become too big and buoyant to remain entrained in water, causing them to rise quickly and dissipate

Engineering Contradiction:
Improvegas dissolution efficiencyVSAvoidbubble size stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The system segments the gas dissolution process into multiple stages: initial gas injection creates larger bubbles that then pass through a series of restriction openings and collision chambers that progressively break them into microscopic bubbles. This multi-stage segmentation allows the system to achieve both high gas dissolution efficiency and stable microscopic bubble sizes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a vertical dimension to the gas-liquid mixing process by using a columnar arrangement of collision chambers and restriction openings extending vertically through the fluid stream. This vertical dimensionality allows gravitational forces to assist in breaking bubbles while maintaining pressure differential for dissolution, resolving the contradiction between dissolution efficiency and bubble size control.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If external liquid pumps are used to force liquid flow across gas diffusers to achieve gas dissolution, then gas dissolution can occur, but energy consumption increases and the system becomes less submersible

Engineering Contradiction:
Improvegas dissolution capabilityVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system uses the kinetic energy of the flowing liquid itself to drive the gas dissolution process. The liquid flow creates pressure differentials and turbulence that automatically draw gas into the liquid stream through the restriction openings and collision chambers, eliminating the need for separate external pumps and reducing energy consumption while maintaining gas dissolution capability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention employs hydraulic principles by using the liquid flow's own pressure and kinetic energy to create the conditions for gas dissolution. The restriction openings and collision chambers are designed to utilize pressure differentials and fluid dynamics to achieve gas-liquid mixing, replacing mechanical pumping with hydraulic self-service.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Productivity

If gas is introduced into liquid carrier under pressure to dissolve gas according to Henry's Law, then gas dissolution is achieved, but the system requires complex external pumping and pressure maintenance equipment

Engineering Contradiction:
Improvegas dissolution rateVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system performs preliminary gas-liquid mixing and bubble size reduction in a compact submersible unit before discharge. By pre-processing the gas dissolution and bubble stabilization in advance, the system achieves high gas dissolution rates without requiring complex external pressure maintenance equipment, as the preliminary action occurs in a self-contained unit.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention nests multiple functional elements within a compact submersible unit: gas injection openings, restriction openings, collision chambers, and discharge nozzle are all integrated into a single nested structure. This nesting allows the system to achieve complex gas dissolution functionality in a compact form factor, reducing overall system complexity while maintaining high productivity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Produces a stabilized flux of nanoscopic or microscopic gas bubbles that remain suspended and dispersed in the fluid, enhancing water treatment efficacy and reducing energy consumption.

Implementation Method 1

The principal of operation of diffusion techniques comprises the introduction of a gas under pressure into a liquid carrier to effectively dissolve the gas

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

gas dissolution systems to increase the effectiveness and the efficiency in treatment

Methodology Applied
Scientific EffectGas dissolution: Absorption (physical)

Implementation Method 3

the gas bubbles formed will be too big in size, and therefore, buoyant to remain entrained in the water body

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 4

The upper unit uses vortex winding and unwinding to avoid gas and liquid separation to quickly accomplish successful collisions between a gas and a liquid

Methodology Applied
Scientific EffectTurbulence: Turbulence

Implementation Method 5

The upper unit configuration uses pressure drops and pressure gradient changes, in order to achieve successful collisions

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 6

The lower unit comprises a filtering system, liquid intake system, air intake system, and submersible liquid transportation system

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS12582948B2Submersible system for production of a stabilized gas flux
Publication Date: 2026.03.24 INFUSION TECHNOLOGY INC
  • US12582948B2 patent drawing
  • US12582948B2 patent drawing
  • US12582948B2 patent drawing

AI summary

A diffusion system comprising an upper unit and a lower unit. The upper unit comprises a series of tubing that is situated so as to effectuate collision of the fluid and air molecules. The upper unit uses vortex winding and unwinding and pressure gradients to avoid gas and liquid separation to accomplish successful collisions between a gas and a liquid. The lower unit comprises a filtering system, liquid intake system, air intake system, and submersible liquid transportation system.