Electrical Subpanel Backfeed Prevention System

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Solution Overview

Problem

The implementation of alternative energy systems in residential settings requires compliance with strict municipal and utility regulations, often necessitating professional electrical assistance and permits, which can be costly and barrier-rich for DIY installations, particularly due to concerns about backfeeding excess power into the grid.

Innovation Solution

A user-configurable electrical subpanel system that integrates backfeed prevention, allowing homeowners to manage and control the flow of excess energy generated from alternative sources like solar or wind power, using a DC/AC inverter, quick-disconnect coupling, busbar, and receptacle current limiting devices, enabling safe and compliant installation without professional intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If alternative energy systems are installed in residential settings, then renewable energy adoption increases, but backfeed into the grid creates safety hazards and regulatory compliance issues

Engineering Contradiction:
Improverenewable energy adoptionVSAvoidbackfeed safety hazards
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a subpanel as an intermediary device between the alternative energy system and the main service panel. This subpanel includes a subpanel disconnect that acts as a mediator to control and prevent backfeed into the grid, allowing renewable energy adoption while maintaining grid safety through the intermediary control mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the electrical system by creating a separate subpanel structure distinct from the main service panel. This segmentation allows independent control of the alternative energy system through the subpanel disconnect, enabling safe isolation and prevention of backfeed while maintaining the benefits of renewable energy integration.

Inventive Principle:
Principle #1Segmentation

2Reliability

If professional electrical contractors are required for installation, then grid safety is ensured, but installation cost and complexity increase

Engineering Contradiction:
Improvegrid safetyVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent enables homeowner self-service installation through a user-friendly subpanel design with clear labeling, standardized components, and an intuitive disconnect mechanism. The subpanel disconnect is designed to be easily operated by non-professionals while maintaining grid safety, allowing homeowners to install and manage their own alternative energy systems without requiring professional electrical contractors.

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If permits and regulations are enforced, then backfeed control is improved, but installation time and cost increase

Engineering Contradiction:
Improvebackfeed controlVSAvoidinstallation time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The patent incorporates backfeed prevention features directly into the subpanel design from the outset, with the subpanel disconnect pre-configured to control backfeed. This preliminary integration of safety features eliminates the need for separate permit applications and regulatory approvals during installation, as the backfeed control is already built into the hardware itself.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9627892B2User configurable electrical subpanel system with back feed prevention
Publication Date: 2017.04.18 UNIRAC INC
  • US9627892B2 patent drawing
  • US9627892B2 patent drawing
  • US9627892B2 patent drawing

AI summary

In various embodiments, an electrical subpanel system is disclosed. The subpanel system may include a DC/AC inverter configured to accept a DC electrical input and to provide an auxiliary AC current output; a quick-disconnect coupling, a busbar connected between the auxiliary AC current output and the quick-disconnect coupling, a receptacle for connecting to at least one electrical device coupled in parallel to said busbar, where the quick-disconnect coupling may be configured to be selectively connected to a mains branch circuit current.